Reconstituting Old Rubber Parts for your carbs.

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22 Jun 2010 13:11 #377569 by otakar
I wanted to try and reconstitute a set of airbox manifolds. They are a different plastic and I had to go threw everything I had to find a set of old ones that were rock hard. I had no problem of finding a set of new ones I had, but all of the old ones I usually threw away. I did finally find the set from the CSR that I used to build my GPz. Now I had to figure out how to picture the hard and the soft. I figured out that I can do it with a .5" piece of flat steel I have. OK I took the pictures of the SOFT manifolds I had under the pressure of the steel. Here are a couple of pictures of "virgin" plastic, brand new tubes.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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22 Jun 2010 13:13 #377570 by otakar
Here are both under load of same steel. This shows how much they deform.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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22 Jun 2010 13:14 #377572 by otakar
Closeup of one side.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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22 Jun 2010 13:17 #377573 by otakar
Here is a set of OLD and hard tubes under the same load. These are actually of larger diametric and should crush more. The old ones I have are for 34mm CV carbs and the new ones are for 26mm carbs.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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22 Jun 2010 13:18 #377574 by otakar
Here they are under load.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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22 Jun 2010 13:19 #377576 by otakar
Here is a closeup of one side.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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22 Jun 2010 13:21 #377577 by otakar
One side crush test of new boot.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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22 Jun 2010 13:21 #377578 by otakar
One side crush test of old boot.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Attachments:

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22 Jun 2010 13:24 - 22 Jun 2010 15:14 #377580 by otakar
OK tomorrow evening I will show what the old boot will do, no matter what the results are. Obviously I am keeping my fingers crossed for a nice and soft piece of tubing.

Till tomorrow than;
I have a pretty heavy investment in solvents Chemicals and time in this project. This will be offered as a service once all of the procedures are verified. Some of these chemical components can not be shipped by common shipping methods. This means that I Can not provide the mixed product and I WILL not provide the formulation. If you want your parts refurbished, I will be happy to do it for you. If there are no holes they should be able to be reconstituted.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 22 Jun 2010 15:14 by otakar.

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