12.5 pilot jets for vm22

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27 Mar 2006 12:37 #34713 by anarki650
12.5 pilot jets for vm22 was created by anarki650
Hey everyone, first time poster here...
I have a 77 kz650b1, running with pod air filters and stock pipes. We're in the process of getting the carbs jetted correctly, and as near as we can determine, I need 12.5 pilot jets to get the mixture just right. She's running rich in the low range and fowling plugs after about 40 minutes of riding or so. My buddy is doing all the carb work for me and he says we need the 12.5 pilots to do the trick. The problem with this comes in the jets being on back order until sometime in May through any outlet in the Omaha, NE area. Does anyone out there know of an online resource I might be able to order these? Or any other outlet where they might be available? I'm itching to get the old girl on the road and don't really want to wait until May when we've had so much great riding weather here...any help is greatly appreciated. Thanks!!

09 Kawasaki ER6n
77 kz650b1 cafe rebirth project
"Being shot out of a cannon will always be better than being squeezed out of a tube, that's why God made fast motorcycles..."
Dr. Hunter S. Thompson
Omaha NE

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27 Mar 2006 15:43 #34745 by Jeff.Saunders
Replied by Jeff.Saunders on topic 12.5 pilot jets for vm22
I've never heard of anyone running 12.5 pilot jets in the 650's - that's REALLY small.

We barely ever sell any 15's and have never been asked for 12.5 before.

It sounds like you may have some other issues causing it to run rich - maybe poor spark / ignition timing, or poor compression / tight valve clearances, or a very high fuel level in the float bowl.

What do you have the air screw set at?

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27 Mar 2006 17:40 #34765 by anarki650
Replied by anarki650 on topic 12.5 pilot jets for vm22
The air screws are set at 1 1/2 turns out. Any suggestions on where they should be are more than welcome.
We checked the points and condenser when we started tearing into the bike and they looked to be in good order. We're going to try replacing those and see if we get any better spark. Thanks for the tips, we'll look into all those areas and hopefully get the old kaw dialed in.

09 Kawasaki ER6n
77 kz650b1 cafe rebirth project
"Being shot out of a cannon will always be better than being squeezed out of a tube, that's why God made fast motorcycles..."
Dr. Hunter S. Thompson
Omaha NE

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27 Mar 2006 19:10 #34789 by NebrMotoPartsInc
Replied by NebrMotoPartsInc on topic 12.5 pilot jets for vm22
15's are stock. I didn't think going down 1 step was that bad.
the air fuel mixture screws were set to 3 turns out from closed, but seemed to run better at 1.5 from closed.

I wish i didn't have to post, but oh well.
I didnt really want everyone to know i am a complete moron :blush:

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27 Mar 2006 19:55 #34806 by wireman
Replied by wireman on topic 12.5 pilot jets for vm22
hey maxx,just saw your commercial again what a studd!:woohoo: hehe.goodluck,happy wrenching!

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27 Mar 2006 19:58 #34808 by NebrMotoPartsInc
Replied by NebrMotoPartsInc on topic 12.5 pilot jets for vm22
aren't i pretty. :sick:

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28 Mar 2006 04:49 #34880 by Jeff.Saunders
Replied by Jeff.Saunders on topic 12.5 pilot jets for vm22
In the 1977/78 era, Kawasaki tended to set the carbs very lean to appease the EPA. Once you start to modify the bikes with free-flowing air filters, you normally need to go larger, not smaller. Most of the KZ650's I'm aware of run either 15 or 17.5 pilot jets.

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28 Mar 2006 05:21 #34884 by KZer
Replied by KZer on topic 12.5 pilot jets for vm22
Hey Anarki, I have the same engine...with roughly the same set up and was recommended running 110 mains and 17.5 pilots...currently I have 102.5 mains and 15 pilots and the plugs are white. It must be another problem like the boys are saying;)

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28 Mar 2006 06:44 #34904 by anarki650
Replied by anarki650 on topic 12.5 pilot jets for vm22
Thanks for all the help guys!!! I'll let you know what we figure out, hopefully soon!

09 Kawasaki ER6n
77 kz650b1 cafe rebirth project
"Being shot out of a cannon will always be better than being squeezed out of a tube, that's why God made fast motorcycles..."
Dr. Hunter S. Thompson
Omaha NE

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