Airbox mod???

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12 Mar 2006 12:50 #30389 by dkmk
Airbox mod??? was created by dkmk
I was checking the downloads section, and cannot find the document regarding the stock airbox mod? Tried searching, but comes up blank. Could someone point me in the right direction, a link or perhaps e-mail? (oops, forgot that Men are not supposed to ask for directions, :P ) Thanks in advance.

Northern Ontario
Zapp: "Kif, I'm feeling the Captain's Itch."
Kif: "I'll get the powder, sir."

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12 Mar 2006 19:41 #30488 by rstnick
Replied by rstnick on topic Airbox mod???
Which air box mod? I don't remember one.

Only thing I recall was drilling more holes into the air box cap's lower portion to allow more air flow. Is this the one?

While on the subject of allowing more air flow into the box; If the retangular plastic piece that sits just towards the front of the Air Box Cap were removed, would that allow more air to enter the air box?

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

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  • RetroRiceRocketRider
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12 Mar 2006 20:16 #30507 by RetroRiceRocketRider
Replied by RetroRiceRocketRider on topic Airbox mod???
The only airbox mod for the 650's that comes to mind, is the one where the portion of the air filter lid that inserts inside the air filter itself is cut...leaving JUST enough to hold the filter in place.

Covina, So Calif!
78 KZ650-B2 = SOLD
84 ZN700 LTD = SOLD
84 ZX750 GPz = SOLD
89 GSX1100F Katana = SLEEPING :-/
20 VN1700 Vulcan Vaquero (the Blue Cowboy)
Looking for my next project KZ

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13 Mar 2006 06:40 #30590 by mariozappa
Replied by mariozappa on topic Airbox mod???
I did the air box mod R4 speaks of, but I just drilled more holes in the cone of the air filter cap.
I did not see any noticable difference anywhere.
:(

1977 KZ650C1
and the KZ650/KZ750 Conversion ;)

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14 Mar 2006 22:05 #31249 by NebrMotoPartsInc
Replied by NebrMotoPartsInc on topic Airbox mod???
i have seen the things from UNI that you just drill holes in the air box and put these rubber push in things that have foam in them to help filter dirt.
is that what you are speaking of?

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14 Mar 2006 22:17 #31253 by kz550krazy
Replied by kz550krazy on topic Airbox mod???
I remember reading one about a guy using 1 1/2" pool tubing in his box and deleting the cursed hella hard rubber.

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15 Mar 2006 05:21 #31291 by Biquetoast
Replied by Biquetoast on topic Airbox mod???
kz550krazy wrote:

I remember reading one about a guy using 1 1/2" pool tubing in his box and deleting the cursed hella hard rubber.


Whoa - I think that's me. I was wondering what you meant when I first saw this thread...

Do you mean these?


(1.) '75/'76 KZ400D - Commuter
(2.) '78 KZ750B3 Twin - Commuter
(3.) '78 KZ750B3 Twin - Commuter
(4.) '75 KZ400D - Sold
kz750twins.com

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15 Mar 2006 07:37 #31314 by OKC_Kent
Replied by OKC_Kent on topic Airbox mod???
I don't think that was you bique, but it looks pretty good. I remember the pool tubing deal.

If I recall correctly, it looked like clear tube with the fiberglass threads in it, and they clamped on the carb intake and were just shoved into the airbox holes, which had to be enlarged a bit. It seemed like a pretty cheap and effective way to get around the hard boot problems we sometimes have.

I found the thread in the archives and the pic is still up! It's called 'boot pain' and a guy named 2fastkawman did it.

[/quote]My Solution

I could not get mine to soften at all, used gas trany fluid vasoline ect. even boiling they wouldn't stay soft long enough. Nothing worked so I went to Home Depot and bought 12" of 2" reinforced pool tubing. Heated the ends in boiling water then put it on a bottel with the same size mouth as my carbs and cooled it with cold water. The air box side was just the right size to fit through the holes snugly.
Total cost $2.50 :D:cool:


Post edited by: OKC_Kent, at: 2006/03/15 11:11


Oklahoma City, OK
78 KZ650 B2 82,000+ miles
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15 Mar 2006 08:14 #31318 by OKC_Kent
Replied by OKC_Kent on topic Airbox mod???
Here's the pic

Oklahoma City, OK
78 KZ650 B2 82,000+ miles
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15 Mar 2006 22:13 #31562 by kz550krazy
Replied by kz550krazy on topic Airbox mod???
Are those 1.5" Furnco fittings? Did you have to enlarge the two inner airbox holes for it to work? I think I am following this.....you just cut them in half and used the end with the lip on it inside the airbox?

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