KZ 750 Twin making me go crazy (again)

  • Wildh2oskier
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11 Jun 2008 19:52 #219484 by Wildh2oskier
KZ 750 Twin making me go crazy (again) was created by Wildh2oskier
OK I got the bike running and performed synchronization as per the 2 bottle method
faq.ninja250.org/wiki/How_do_I_synchronize_the_carburetors%3F
carb syching.
This took the surging out but now it has became hard to start and the motor dies, blurbles and pops at above 1/4 throttle. It will ease up to 65 mph but it you are not going to make it get there in a hurry (again no more than 1/4 throttle)
I'm not that experienced in these things but my guess is it is running lean. The plugs are brand new and look that way.
I'm sorry my description is random and vague but I don't how else to describe my problems. I'll answer any and all questions and try most anything ya'll suggest at this point.
Thanks in advance.

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11 Jun 2008 22:22 #219527 by bountyhunter
Replied by bountyhunter on topic KZ 750 Twin making me go crazy (again)
What carbs, headers and air filter on the engine?

Stock jets?

1979 KZ-750 Twin

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12 Jun 2008 03:40 #219561 by Wildh2oskier
Replied by Wildh2oskier on topic KZ 750 Twin making me go crazy (again)
Stock carbs, filter and jets.

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12 Jun 2008 11:08 #219626 by bountyhunter
Replied by bountyhunter on topic KZ 750 Twin making me go crazy (again)
With those symptoms, I think I would check valave clearance and cylinder compression first just to make sure they are in spec.

I'd check fuel levels next.

I'd also check the manifolds and connectors for vacuum leaks.

1979 KZ-750 Twin

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12 Jun 2008 12:35 #219654 by ronjones
Replied by ronjones on topic KZ 750 Twin making me go crazy (again)
Another suggestion, is your diaphrams. Could have a tear or hole.

'82 KZ750 CSR, M1 twin. Mac 2-1 exhaust, K&N pods, 17tooth drive sprocket, Mikuni BS-34 carbs w/#47.5 pilot jet and #125 main jet, Canadian XS650 needlejetjet needle, Wired George's coil mod.
Barrak, Nancy and Harry says: Welcome to the United Soviet States of America, Comrades

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12 Jun 2008 20:44 #219709 by Wildh2oskier
Replied by Wildh2oskier on topic KZ 750 Twin making me go crazy (again)
OK lets talk me through the float level checks.

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12 Jun 2008 21:23 #219716 by KZQ
Replied by KZQ on topic KZ 750 Twin making me go crazy (again)
If you haven't had the carbs off since it last ran well. I doubt that the float levels are your issue.

One exception might be that your floats have become flooded but that would make for rich conditions.

I'd Look for a vacuum leak.

KZCSI

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
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1985 ZN1300

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12 Jun 2008 21:57 - 12 Jun 2008 21:59 #219723 by bountyhunter
Replied by bountyhunter on topic KZ 750 Twin making me go crazy (again)
You need to do the clear tube check for float levels. If the fule levels are set too low, it will run lean and stumble. I would invest in a factory manual, it covers the float levels and a lot of other things.

If the carbs have not been cleaned in a while, they probably do need it. I clean mine about twice a year.

1979 KZ-750 Twin
Last edit: 12 Jun 2008 21:59 by bountyhunter.

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13 Jun 2008 03:52 #219745 by Wildh2oskier
Replied by Wildh2oskier on topic KZ 750 Twin making me go crazy (again)
It was taking them off and doing a real good job in cleaning them that started this bucket-o-problems to begin with. Yes this is a self inflicted stupidity problem.

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13 Jun 2008 06:06 #219758 by wiredgeorge
Replied by wiredgeorge on topic KZ 750 Twin making me go crazy (again)
I would leave the carbs on the bike and remove the air filter(s). Blow compressed air into the long slot along the top and watch the diaphragm. Repeat for other carb. It does sound like a diaphragm was installed incorrectly or has a hole.

wiredgeorge Motorcycle Carburetors
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www.wgcarbs.com
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13 Jun 2008 06:08 #219760 by Biquetoast
Replied by Biquetoast on topic KZ 750 Twin making me go crazy (again)
bountyhunter wrote:

You need to do the clear tube check for float levels. If the fuel levels are set too low, it will run lean and stumble. I would invest in a factory manual, it covers the float levels and a lot of other things...


Your plugs should NOT look new. That is another sign of leanness. The plugs should be a nice warm tan. ALWAYS check and set the things that *can* be set to specs FIRST! There are very specific settings for floats (and points, and etc), and they should be set *exactly*. After that, you can move on to the subjective tings, like carb balance and pilot adjustment (though even the pilots can be set in a reasonable starting range)...

Here's everything I can offer about manuals, available from my site. Links to buy new, or download the digital (be patient, it takes a while)..

biquetoast.com/manuals.html

Now go get 'em...
B)

(1.) '75/'76 KZ400D - Commuter
(2.) '78 KZ750B3 Twin - Commuter
(3.) '78 KZ750B3 Twin - Commuter
(4.) '75 KZ400D - Sold
kz750twins.com

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14 Jun 2008 13:19 #219991 by Wildh2oskier
Replied by Wildh2oskier on topic KZ 750 Twin making me go crazy (again)
Hooray!!!!! Its fixed!!!!

When I did the big teardown (months ago)I took the boots that connect the carbs to the engine off and cleaned them. When I put them back on I just finger tightend them planning to go back later and tighten them.
Well apparently today is later enough. Its a different bike now. :silly:

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