K&L carb rebuild kit help

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04 Apr 2008 13:42 #204260 by fordtruck
K&L carb rebuild kit help was created by fordtruck
I just got my carb rebuild kit today for my 77 KZ1000A and have a question. In addition to the o-ring on the idle mixture screw, what are the other 4 o-rings for? I know one would be for the brass tube that the main jet screws into. I haven't taken the choke plungers apart, are there o-rings in it?

Thanks for any help you can give.

'77 KZ1000-MTC 1075 kit. Stage 1 port

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04 Apr 2008 14:11 #204268 by sean5775
Replied by sean5775 on topic K&L carb rebuild kit help
fordtruck wrote:

I just got my carb rebuild kit today for my 77 KZ1000A and have a question. In addition to the o-ring on the idle mixture screw, what are the other 4 o-rings for? I know one would be for the brass tube that the main jet screws into. I haven't taken the choke plungers apart, are there o-rings in it?

Thanks for any help you can give.


I can't remember which brand I had but it had a diagram if you could call it that, and 1 set of o-rings was for the pilot air screw and the other was for the the float valve seat, which I tried to use and decided not to as the seat was then too close to the floats. My service manual also showed an O-Ring there but there was not one when I took it apart and it works fine without them.

1972 Kawasaki H2-750 Triple Mach IV
1976 Kawasaki KZ900 A4
1981 Kawasaki KZ440 LTD
1981 Kawasaki KZ750LTD-4
1983 Suzuki GS650 Tempter
1981 Yamaha Virago XV920

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04 Apr 2008 16:49 #204302 by sean5775
Replied by sean5775 on topic K&L carb rebuild kit help
I actually just received a set of carb kits for a friends KZ750 4 Cylinder and theres a set of O-rings for the fuel joints that join the carburetors. I am not going to use those as the carbs have to be split to use them.

That might also be what they are for in your kit.

1972 Kawasaki H2-750 Triple Mach IV
1976 Kawasaki KZ900 A4
1981 Kawasaki KZ440 LTD
1981 Kawasaki KZ750LTD-4
1983 Suzuki GS650 Tempter
1981 Yamaha Virago XV920

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05 Apr 2008 08:25 #204404 by fordtruck
Replied by fordtruck on topic K&L carb rebuild kit help
Thanks sean5775. I'm going to work on it today. I pulled a choke plunger on last night and it has an o-ring on it. It was in bad shape, so hopefully one of the o-rings in the rebuild kit is for it.

'77 KZ1000-MTC 1075 kit. Stage 1 port

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