K&L Carb Kit Parts KZ750

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31 Mar 2008 10:11 #203264 by brox
K&L Carb Kit Parts KZ750 was created by brox
I just purchased K&L carb kits for my 1981 KZ750 LTD. I know what most of the parts are for. But there is a metal disc and larger o ring in the package, not sure where they go. Anyone know? Here is a photo of the kit. I know the pilot adjusting screw, spring, washer, o ring. Drain screw o ring, and float bowl gasket

From Bismarck, ND
1981 KZ750 LTD w/Kerker Header
2006 KTM 200 XCW
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31 Mar 2008 10:53 #203275 by JR
Replied by JR on topic K&L Carb Kit Parts KZ750
The metal disc is for over the piolt air adjustment screw on the outside of the carb at the top front. Most of us have drilled these out and removed them.
The larger O ring is for on the neoprene plug which fits over the pilot jet.

Good Luck

1980 kz750E1, Delkevic exhaust

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31 Mar 2008 10:59 #203277 by brox
Replied by brox on topic K&L Carb Kit Parts KZ750
Thanks for the info!

Chuck

From Bismarck, ND
1981 KZ750 LTD w/Kerker Header
2006 KTM 200 XCW

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31 Mar 2008 11:18 #203281 by Link14
Replied by Link14 on topic K&L Carb Kit Parts KZ750
I don't know if anyone else has had this problem, but when I installed the kits last month on my '82 kz750 Ltd (CV34 carbs) I wondered what the large O ring was for too. Figured that it was for the pilot jet plug so I took the first one off and found out there was no way that plug was going back on. Ended up going through three of the new o-rings, trying to trim them to size to get it to fit back in. Needless to say, I didn't try replacing the other three.

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31 Mar 2008 18:01 #203377 by JR
Replied by JR on topic K&L Carb Kit Parts KZ750
I used those O rings on the pilot plug. A very tight fit but I managed to get them all in place. Perhaps you just got a bad batch. I have found that their bowl gaskets are often not the greatest fit and after being in contact with gas for a while they tend to swell making a bad fit even worse or darned impossible.

1980 kz750E1, Delkevic exhaust

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01 Apr 2008 22:07 #203648 by brox
Replied by brox on topic K&L Carb Kit Parts KZ750
The pilot plug o rings were indeed a tight fit. I had to dremel them a little to get them to fit.

From Bismarck, ND
1981 KZ750 LTD w/Kerker Header
2006 KTM 200 XCW

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