Airbox mod

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09 Oct 2007 13:42 #175420 by Kraygh
Airbox mod was created by Kraygh
How's this for a frankenstein stock-airbox modification?



Post edited by: Kraygh, at: 2007/10/09 16:45
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  • KZQ
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  • Walking Behind the Corn May Not Be All That!
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09 Oct 2007 19:49 #175485 by KZQ
Replied by KZQ on topic Airbox mod
I like it! Probably seals better than the stock filter.

KZCSI

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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  • wagonmaster69
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09 Oct 2007 20:09 #175489 by wagonmaster69
Replied by wagonmaster69 on topic Airbox mod
How did you make it?

78 KZ1000 work in progress in Hacienda Heights California and a 82 KZ1100 Spectra And a 1992 ZX11.

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10 Oct 2007 04:51 #175510 by Kraygh
Replied by Kraygh on topic Airbox mod
I was weary of the pods individual airflow characteristics, so I tried using the already-fitted airbox to make a "4into1 connection."
You just cut the old box where it narrows to fit into the battery compartment. (the drain hole is at the bottom of this area.) Get a sheet of plastic. Bolt and seal it to the hole you just made or just epoxy it and kill two birds with one stone. Bolt on the car filter adapter. Seal it. Cut a matching hole into the plastic through the adapter (otherwise it'll run much like the old airbox did).
Clamp on a car's air filter and your done. I had to lean the battery back while placing this filter, but it wasn't an issue.
All other holes (vacuum and such) can still be used. Or you can just plug them.



I'll be doing more experimenting over the off-season. I think getting the biggest hole-size adapter would help even more. I just used the 3" I already had in my garage. One that covers the entire hole that was cut out would be perfect, but I haven't seen one yet.

Post edited by: Kraygh, at: 2007/10/17 12:06
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14 Oct 2007 15:13 #176162 by themachine
Replied by themachine on topic Airbox mod
AWSOME!

82 kawaski csr1000 Evolved into a streetfighter.

I love Speed! Hot Nasty Badass Speed!!!

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  • jjdwoodman
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14 Oct 2007 15:22 #176166 by jjdwoodman
Replied by jjdwoodman on topic Airbox mod
I like it! Did you have to adjust the carbs?

77 650b
81 550 Mostly there
83 ZN1300 Voyager

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15 Oct 2007 13:16 #176274 by Kraygh
Replied by Kraygh on topic Airbox mod
From stock, I'd imagine you'd have to do some playing.
With stage 3 jets I could feel no difference than the cheap-o pods I had on before, so the air flow must not be too far off. The plugs show no signs of running rich or lean as of yet, although I do no highway riding so I can't offer a full evaluatuion to you.

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16 Oct 2007 08:43 #176424 by loudhvx
Replied by loudhvx on topic Airbox mod
Nice job! and nice graphics too!

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16 Oct 2007 11:15 #176461 by wiredgeorge
Replied by wiredgeorge on topic Airbox mod
I am not sure I understand how the filter works. Does air pass through the center of the filter directly? Does air go right into the old, remaining part of the airbox? Does this same air go right into the carbs? If air doesn't pass through the filter element how does air get filtered?

Not sure if this is clear but it looks like your airbox just has a hole and the end of the filter is a hole so raw air would be drawn into the carbs without filtering? What am I missing?

wiredgeorge Motorcycle Carburetors
Mico TX
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Too many bikes to list!

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16 Oct 2007 13:03 #176490 by Kraygh
Replied by Kraygh on topic Airbox mod
The filter in the picture is tapered in the middle, but is capped just like an untapered one.
Kinda like this:
www.knfilters.com/search/product.aspx?Prod=RR-2802

Obviously if it was just a hollow filter, it would kind of defeat the purpose of having a filter.
Eye ain't dat dumm! :silly:

I just figured the tapered middle would give it a bit more airflow. You just have to use whatever sealed filter fits into the compartment.

www.knfilters.com/search/product.aspx?Prod=RU-3390

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17 Oct 2007 07:18 #176672 by wiredgeorge
Replied by wiredgeorge on topic Airbox mod
The pic of the filter on your bike didn't show the taper down to a plug... I pictured the filter just being opened to the hole in the original air box and it wasn't clear as to how it was supposed to filter. The K&N photo helped a lot... never meant to imply you were dumb; I was just curious... thanks

wiredgeorge Motorcycle Carburetors
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17 Oct 2007 07:19 #176673 by wiredgeorge
Replied by wiredgeorge on topic Airbox mod
double posted... sorry

Post edited by: wiredgeorge, at: 2007/10/17 10:21

wiredgeorge Motorcycle Carburetors
Mico TX
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