77 KZ650 Mechanical Synchronization

  • BoZ650
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  • 77 KZ650 with 4 to1 and pods,Dyna Coil and Dyna S
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04 Sep 2007 14:13 #168505 by BoZ650
77 KZ650 Mechanical Synchronization was created by BoZ650
Ok Im fishished cleaning my carbs out.And I am ready to "mechanically synchronize"them.Im reading the shop manual and it says to use a solid wire between 0.5-1.0mm.I have no measuring device that reads in metric.Anyone care to help!!

77 KZ650 With 4 into 1 header,Air pods,Dyna Green coils,Dyna S Ignition and WiredGeorge coil mod!

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04 Sep 2007 15:55 #168529 by The Milkman
Replied by The Milkman on topic 77 KZ650 Mechanical Synchronization
1/32" to 1/16" will work fine.

78 650-C2, Stock engine, Jardine 4-2 Exh., 17-38 sprockets, dyna ignition and coils, coil wiring mod, carb mod.
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04 Sep 2007 17:54 - 03 Dec 2008 09:40 #168566 by JMKZHI
Replied by JMKZHI on topic .
del
Last edit: 03 Dec 2008 09:40 by JMKZHI.

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05 Sep 2007 06:11 #168651 by wiredgeorge
Replied by wiredgeorge on topic 77 KZ650 Mechanical Synchronization
The reason for bench sync-ing your carbs isn't to achieve slide heights that are precisely the same; it is to get the slide heights in the middle of the idle adjust range. You can eyeball the opening as opposed to using wires. Loosen locknuts on adjusters. Screw the idle adjust in just a bit to where it is in about 2 turns or so. Then, set the openings on the slides to where they are open the same; about an eyelash open. Check to see if you can use the idle adjust to close the slides and then open them to where they are open 1/16" of an inch or so. If you have a RANGE where they open and shut and the open part can be set to about 1/16", then the bench sync was done well enough. When you set the idle speed after installing the carbs, the bike will be idling correctly with the slides open ABOUT 1/16". You will then need to set the idle mixture using either the air screws or pilot mixture screws and then sync with vacuum gauges to make all the slides the SAME RELATIVE TO ENGINE VACCUM ON YOUR BIKE FOR EACH CYLINDER.

wiredgeorge Motorcycle Carburetors
Mico TX
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