Home Made Manometer

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25 Jun 2007 06:26 #152510 by KZQ
Home Made Manometer was created by KZQ
I'm still working my way through all the details of tuning my 1300. On
Saturday I finally got my home made manometer to start working. It's
not perfect but works well enough.



Next step will be to replace the vacuum gage with a more sensitive
unit. The mason jar with the custom lid worked fine at damping out the
pulses.

I was able to identify that the 1_2 carb was a bit behind the other
two, it had a slightly higher reading. I opened it a bit and all three
started reading the same.

KZCSI

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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25 Jun 2007 06:39 #152518 by wiredgeorge
Replied by wiredgeorge on topic Home Made Manometer
The danger with using a single gauge set up is that the throttle butterflies affect each other on CV carbs and the slide actuators affect each other on mechanical slide carbs. When you loosen up one, the others may drop down... Also, when you sync four cylinder CV carbs, you do them as follows:

sync 1 & 2 to each other

sync 3 & 4 to each other

sync 1&2 to 3&4

That is why there are only three sync adjusters on a four cylinder. How many on a 6 cylinder? Are there five? If I had a six, I think I would just buy two manometers of the same type and use 1.5 of them. Hope t his works for you...

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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25 Jun 2007 09:13 #152551 by KZQ
Replied by KZQ on topic Home Made Manometer
Hi George,
I guess I don't understand the problem. I've got a tube connected to each intake, the engine is warm and idling. I open one valve at a time and I can see the vacuum in that tract. I work my way across the engine. If there's any differences in the vacuum from cylinder to cylinder I see them. The value of using one gauge is that I'm able to connect the same gauge to each cylinder without doing anything more than opening and closing a tiny pair of valves.

KZCSI

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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25 Jun 2007 11:07 #152579 by BSKZ650
Replied by BSKZ650 on topic Home Made Manometer
one guage is not going to be the best way to set the carbs, you want to balance all of them at the same time, and I have seen it when you adj one carb it might affect the rest of them just a tad.
I built one out of 4 gauges years ago, it didnt work as well as the mercury stick

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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26 Jun 2007 11:26 #152868 by loudhvx
Replied by loudhvx on topic Home Made Manometer
The problem is that you have to assume that all four channels are the same. That's a big assumption. With the four sticks, you can see all of them at the same time and that allows you to calibrate the gauge. There is no way to check all four of your channels at the same time in order to compare and calibrate your gauge.

If you've ever calibrated a gauge then you know how far off calibration they are when they come from the store. They have to be normalized so that equal vacuum pulses give equal readings. There is no way to do that in your single-gauge setup.

If the vacuum was a pure steady vacuum, then your rig would be fine. But vacuum in pulses is affected by the restrictions (and capacity of tubing) in the path.

Are your readings the same because you have equal engine vacuums? Or are they the same because the restrictions in your gauge paths are making them appear the same? You can't answer these questions on your single rig. But 4 gauges, simultaneously, will answer those questions (through the normalization process).

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26 Jun 2007 13:19 #152896 by KZQ
Replied by KZQ on topic Home Made Manometer
Hi Guys,
Thanks for your input and this thing is still a work in progress but:

The single gage has pluses and minuses. For one the single gage need not be calibrated, it only needs to read the same every time it's exposed to a vacuum of the same pressure. The four or six individual gages might well not agree with each other and thus might send the user hunting for a difference in pressure that doesn't exist. Another plus is that this setup works on my six. On the minus side I have to close a valve and open another to read the vacuum at a different cylinder so I can't look at more than one at a time.

At first I didn't have the mason jar at all and I had to depend on minute openings of the valves to damp the oscillations. Next I added the mason jar but it was just "Teed" into the system. Finally I realized that if I routed the vacuum into the mason jar and then read the vacuum off of it it would serve to damp out the oscillations, which it does just fine.

By the way the tubes are insignificant as once the air flow stabilizes the pressure becomes even throughout the system.

KZCSI

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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26 Jun 2007 17:13 #152951 by KZQ
Replied by KZQ on topic Home Made Manometer
I'm going to play around with it this evening to see if I hook the gage up directly to the intake, with a metering valve, and see if the length of the tubing affects the reading.

Thanks

KZCSI

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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26 Jun 2007 18:45 #152978 by arai59
Replied by arai59 on topic Home Made Manometer
KZCSI wrote:

I'm still working my way through all the details of tuning my 1300. On
Saturday I finally got my home made manometer to start working. It's
not perfect but works well enough.



Next step will be to replace the vacuum gage with a more sensitive
unit. The mason jar with the custom lid worked fine at damping out the
pulses.

I was able to identify that the 1_2 carb was a bit behind the other
two, it had a slightly higher reading. I opened it a bit and all three
started reading the same.

KZCSI


Bill, thats a hell of a jelly maker you got there.:woohoo:

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27 Jun 2007 04:42 #153050 by BSKZ650
Replied by BSKZ650 on topic Home Made Manometer
the more I look at I think hes got a still working there:woohoo:

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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27 Jun 2007 07:22 #153081 by loudhvx
Replied by loudhvx on topic Home Made Manometer
I'm not saying the single gauge needs to be calibrated.

I'm saying the tubing, valves, resrtictors, and connectors need to be calibrated so they all produce the same reading, given the same vacuum. They are not all identical, so will not react the same to vacuum pulses. But, because you only have one gauge, you can't calibrate the tubing, valves, resrtictors, and connectors simultaneously, for all four channels.

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