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TOPIC: Front Fork Diassembly Tool/Adapter

Front Fork Diassembly Tool/Adapter 03 Jan 2020 06:21 #816370

  • Rick H.
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Kidkawie wrote: Spring compression/pressure on the damper is all thats needed. I service/tune modern MX suspension, that "special tool" is not needed, otherwise you would see a bunch of them for sale.


I understand what you are saying Kidkawie. After reading a bunch of old posts on this subject it's pretty clear that many have accomplished holding the damper rod in several ways. Most times by simple friction holding the rod with a broom stick or wedging a broom stick between the rod end and fork cylinder. While these may all work to one extent or another I was looking for a different solution that will handle even the most stubborn of removal situations and the obvious answer is a socket to receive the damper rod end, or an adapter of some sort to do the same thing. With all the advancements in machining and tool design I would think making this adapter would be doable, but at what cost? So now that I know what the adapter looks like I can show pictures to some of my friends that are tool makers/machinists and see what they have to say.

90% of the time there is always a "work around" when the situation calls for a special tool, like removing plastic push pins on car bodies today, but the special pliers made for that function sure make it easier and save time. I still remember trying to get old GM door and window handles off when they used U-shaped clips to hold them on. I was too broke or cheap at the time to buy the special tool for the job and would fiddle around with a couple of small screwdrivers trying to push the clips off. When I bought the special tool for the job I thought I died and went to heaven it was so easy! Slip the tool behind the handle, line up the clip slot and push clip out. Almost took longer to type that out then do the job.
Rick H.
Rick H.

1977 Kawasaki KZ-1000A1

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Front Fork Diassembly Tool/Adapter 04 Jan 2020 06:27 #816416

  • rangeroy
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this is probably as good on how to dismantle forks/replace seals as anything IMHO

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Front Fork Diassembly Tool/Adapter 04 Jan 2020 15:57 #816462

  • Mikaw
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Rick H...
If price is acceptable I’d be interested in a socket...
1976 KZ 900 A4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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Front Fork Diassembly Tool/Adapter 05 Jan 2020 06:49 #816470

  • Rick H.
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Mikaw wrote: Rick H...
If price is acceptable I’d be interested in a socket...


Now that I know the details of this socket/adapter I will track down one of my machinist buds and see if they can't make something up for me. I will let you know what I find out.
Rick H.
Rick H.

1977 Kawasaki KZ-1000A1

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