Gas in Oil, what next?

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Gas in Oil, what next?

11 Jun 2026 19:38
#924803
I bought a 1982 KZ550 as a first bike and restoration project (mistake lol), it ran fine for 2 years though extremely rich. it used to leak fuel from the carbs but i rebuilt them. I let the bike sit all winter and when i took it off the rear stand it pissed gas all over the floor. drain the oil to find it full of gas. gas tank halfway emptied.

What's the work I'm looking at to fix this? From my research I found that I might have to look at the petcock (vacuum), the piston rings, the floats in carbs and my valves. Any insights?
Since the gas was leaking out from under I assume I'm going to need to change a gasket but i couldn't find the source of the leak, it was on the left side of the bike. 

Thanks.
1982 KZ550 LTD C3

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  • Wookie58
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Re: Gas in Oil, what next?

12 Jun 2026 05:20
#924808
If the petcock isn't shutting off (do not leave in the "Prime" position) the tank will "syphon" through the carbs - some will leak out of the carbs into the airbox and some will leak into the motor and drain down past the rings. Potentially all it needs is the airbox cleaned out, the oil and filter changed and the petcock issue resolving
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Re: Gas in Oil, what next?

12 Jun 2026 05:52
#924809
Look up how to do a clear tube fuel level check. You probably have one or more carbs with a bad float valve, allowing the bowl to over fill. Also fix or replace the petcock. Most likely there's no permanent damage.
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Re: Gas in Oil, what next?

12 Jun 2026 07:12
#924810
You username is very fitting for your issue! sorry i had to...

On a serious note, both of them are right. Something in either the petcock or carbs is allowing fuel to seep out of the petcock into the carbs and down the airbox and through the crankcase breather.

For the petcock, like wookie said, it could be the o-ring on the diaphragm or the o-ring for the handle for the petcock. For the carbs, like ckahleer said, it could be your float bowl height or a stuck float valve.
1982 KZ1000M2 CSR - damaged
1983 KZ440D5 LTD
1985 GPz 550A2

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Re: Gas in Oil, what next?

12 Jun 2026 07:28
#924812
The float valves are not designed to hold back the fuel indefinitely.  That's why the OEM's invented vacuum petcocks; they shut off fuel flow when the engine is off.  As already mentioned, check the petcock, and don't run the bike in the "prime" position for any longer than necessary.  

Second step, after changing the oil, is to check the petcock function.  Again, no fuel should flow unless a vacuum is applied.  Sometimes when a vacuum petcock fails, fuel flows backwards, down the vacuum line and into the carbs that way, so check that as well.
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  • Warren3200gt
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Re: Gas in Oil, what next?

12 Jun 2026 11:12 - 12 Jun 2026 11:12
#924814
Check/fix the fuel tap.
change oil and filter.
DO A COMPRESSION TEST. if its been running with fuel in the oil then you've been washing the bores not lubricating them. Your top compression rings will destroy themselves in VERY short order if thats the case.

Last edit: 12 Jun 2026 11:12 by Warren3200gt.
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Re: Gas in Oil, what next?

13 Jun 2026 18:08
#924849
Thanks for the replies everyone.

I did not run the bike so that should be fine. my petcock was set to ON so i will rebuild it but I've heard that rebuild kits can bring mediocre results, I will check if there's a good one out there or I'll replace it entirely. 
Will check into the clear tube thing for the floats, I think I've seen them on Youtube.
1982 KZ550 LTD C3

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  • TexasKZ
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Re: Gas in Oil, what next?

13 Jun 2026 19:18
#924850
Looks like all the rubber bits are still available from Kawasaki. You will not find higher quality than that.

www.partzilla.com/catalog/kawasaki/motor...uel-tank-82-83-a3-a4

The clear tube method is described in the factory service manual, and I think there is a pretty good rebuild tutorial in the file section of KZR.

 
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1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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Re: Gas in Oil, what next?

14 Jun 2026 08:51
#924864
Depending upon which type of petcock you have you may find useful info with the topic/post   kzrider.com/forum/3-carburetor/617717-le...-diaphragm-for-kz650
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