Issues getting into second (while moving)

  • Buffalo515
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Issues getting into second (while moving)

22 Apr 2022 13:26
#865954
1981 gpz 550. The bike has a very hard time shifting into second gear. I understand kawasaki's neutral finder feature, but I am talking about it happening while moving. I only times I have been able to get into second I have had to raise the rpms very high. The bike shift fine from 2nd to 3rd to 4th and so on. The other issue I am having is that the clutch bite is very late even after adjustment. I imagine the two issues are related. 

I have tried adjusting the clutch according to manual (I know that the 81 gpz with ball plate adjustment screw is rotate out (ccw)). I have adjusted the adjuster on the clutch cable next to the level all the way in and the bite is slightly better than if its all the way out but not much.

Please let me know if you have any ideas as I am out of them. Thank you in advance. 
Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550

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  • hugo
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Re: Issues getting into second (while moving)

22 Apr 2022 14:25 - 22 Apr 2022 14:26
#865955
How many miles?   Was it yours and maintained by you,  or just got it??

.......in general, the transmission should shift even w/out engaging the clutch ......moving.     Just by closing the throttle and shifting..    Not recommended as a normal practice (some do it all the time), but the clutch is only a safety device to disengage the engine to play it safe and avoid mistakes...like shifting with the throttle open.
Last edit: 22 Apr 2022 14:26 by hugo.

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Re: Issues getting into second (while moving)

22 Apr 2022 16:24
#865963
No, I picked the bike up the end of last summer. I haven’t dug into any parts of the clutch until now. It has about 19000 miles on it.
Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550

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Re: Issues getting into second (while moving)

22 Apr 2022 18:33
#865965
Plates might be stuck.. I'd take them out one by one, oil them then put it back together.

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Re: Issues getting into second (while moving)

22 Apr 2022 18:44 - 22 Apr 2022 18:49
#865968
Thanks I’ll try that. I should also mention that it’s not just not shifting into second, but shifting into neutral when I try to go to second. I have tried very deliberately to shift hard with the shift lever full up, so it’s not a technique issue. 
Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550
Last edit: 22 Apr 2022 18:49 by Buffalo515.

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Re: Issues getting into second (while moving)

22 Apr 2022 19:41
#865973
Might be a weak shift return spring.
Steve

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Re: Issues getting into second (while moving)

22 Apr 2022 19:46
#865974
1981 gpz 550. The bike has a very hard time shifting into second gear.

Maybe a bent shift fork?
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Re: Issues getting into second (while moving)

22 Apr 2022 19:54 - 22 Apr 2022 21:16
#865975
I think I will try all the suggested things in this thread tomorrow. Starting with checking return spring, then plates, then forks. I really hope it’s not a fork.
Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550
Last edit: 22 Apr 2022 21:16 by Buffalo515.

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Re: Issues getting into second (while moving)

23 Apr 2022 06:47 - 23 Apr 2022 06:51
#865997
Thanks I’ll try that. I should also mention that it’s not just not shifting into second, but shifting into neutral when I try to go to second. I have tried very deliberately to shift hard with the shift lever full up, so it’s not a technique issue. 
Looks like getting out of first is the issue. Deliberately shifting hard can bend the shift forks. All of the suggestions above are possibilities, but I will bet a few cents on bent forks.
A previous owner may have been ignorant of the neutral finder and really pounded the shifter out of frustration, or he could have been one of those ham-footed riders who think it is cool to lift his foot clear of the peg and shifter so he can use his whole leg to pound the shift lever as he downshifts.
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Last edit: 23 Apr 2022 06:51 by TexasKZ.

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Re: Issues getting into second (while moving)

23 Apr 2022 06:55
#865998
P.S. Does the 550 clutch cable have a mid-adjuster? On the liter bikes, there is an adjuster in the middle of the cable, near where the exhaust pipe exits the head, that must be included in the routine.
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Re: Issues getting into second (while moving)

23 Apr 2022 11:52
#866007
I’ve tried the mid adjuster. I followed the adjustment procedure step by step for the gpz. I can’t even get to the shift return spring yet because all the bolts on the cover over the mechanism are seized. 
Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550

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Re: Issues getting into second (while moving)

23 Apr 2022 12:17
#866009
Can you feel the spring and it's not sloppy?
Steve

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