Dreaded KZ750 Start Clutch Gear

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13 Mar 2022 11:17 - 13 Mar 2022 11:43 #863718 by ShaneDude
Dreaded KZ750 Start Clutch Gear was created by ShaneDude
I ordered the stater clutch repair kit from old bike barn.
I can do a few mechanical things on a bike, but I am by no means a pro. Can someone tell me whats involved in rebuilding the Starter Clutch Gear, the tools I might need, etc?
Thanks!

 
  • Last edit: 13 Mar 2022 11:43 by ShaneDude.

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    • hugo
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    • '92 Zephyr 750
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    13 Mar 2022 11:36 - 13 Mar 2022 11:38 #863720 by hugo
    Replied by hugo on topic Dreaded KZ750 Start Clutch Gear
    I would asume this is the 750-4, not the twin as you don't say.

     Change the whole thing, not just rollers and springs.   The casing could develop hair thin cracks, the center hub may have flat spots not visible to the naked eye.    Too much disassemble involved to go cheap.   I know people who was changing again in a few months.     

    ...................first time I changed one, it was the hub out of round.

    If this is the 750-4, among other things...you would need factory manual......impact gun....clutch nut....., impact screwdiver.....any gaskets or o-rings you may encounter...change the cushy drive rubber inside it......clutch holder....of course you realize the whole drive clutch has to come out....plus exhaust....and left cover also.
    Last edit: 13 Mar 2022 11:38 by hugo.

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    13 Mar 2022 11:43 - 13 Mar 2022 11:44 #863721 by ShaneDude
    Replied by ShaneDude on topic Dreaded KZ750 Start Clutch Gear
    I updated the topic.

    Its the 750B twin. And I cant replace the whole thing. They are rare.
    Last edit: 13 Mar 2022 11:44 by ShaneDude.

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    • hugo
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    • '92 Zephyr 750
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    13 Mar 2022 12:32 - 13 Mar 2022 12:34 #863732 by hugo
    Replied by hugo on topic Dreaded KZ750 Start Clutch Gear
    Then dismiss what I said.....except for the part of changing the whole thing.....all parts of this type of starting clutch are susceptible to wear, break, or crack,....sorry.    But if no choice, I suppose you will have to take your changes with what you have. 
    Last edit: 13 Mar 2022 12:34 by hugo.

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    13 Mar 2022 12:42 #863734 by ShaneDude
    Replied by ShaneDude on topic Dreaded KZ750 Start Clutch Gear
    It seems like it will be now be a kickstart only bike. Not my preference, but it is what it is. Parts are hard to find, in this case, a  new starter clutch gear is near impossible to find.

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    13 Mar 2022 12:59 - 13 Mar 2022 13:00 #863739 by Mikaw
    Replied by Mikaw on topic Dreaded KZ750 Start Clutch Gear
    No eBay APP ID and/or Cert ID defined in Kunena configurationHere’s the gear

    ()

    EDIT, Forgot.    303128385718

    1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
    1976 KZ 900 B1 LTD
    1978 KZ 1000 B2 LTD
    1980 KZ 750 E1
    Kowledge Speaks, But Wisdom Listens.
    Jimi Hendrix.
    Last edit: 13 Mar 2022 13:00 by Mikaw.

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    13 Mar 2022 13:08 - 13 Mar 2022 13:09 #863740 by ShaneDude
    Replied by ShaneDude on topic Dreaded KZ750 Start Clutch Gear
    I dont see anything. Whatever you attached, didnt post. And if its what I think it is, from the ebay number (I guessed), thats the starter clutch for a 400, not a 750 Twin. It will not fit
    Last edit: 13 Mar 2022 13:09 by ShaneDude.

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    13 Mar 2022 13:09 #863741 by Mikaw
    Replied by Mikaw on topic Dreaded KZ750 Start Clutch Gear
    OEM rollers, pins, and springs are available 

    www.partzilla.com/catalog/kawasaki/motor...erator-starter-motor

    1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
    1976 KZ 900 B1 LTD
    1978 KZ 1000 B2 LTD
    1980 KZ 750 E1
    Kowledge Speaks, But Wisdom Listens.
    Jimi Hendrix.

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    13 Mar 2022 13:10 #863742 by ShaneDude
    Replied by ShaneDude on topic Dreaded KZ750 Start Clutch Gear
    If you look above, in the original post, I mentioned I already ordered this stuff from Old Bike Barn

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    13 Mar 2022 13:14 #863743 by Mikaw
    Replied by Mikaw on topic Dreaded KZ750 Start Clutch Gear

    I dont see anything. Whatever you attached, didnt post. And if its what I think it is, from the ebay number (I guessed), thats the starter clutch for a 400, not a 750 Twin. It will not fit

     
    It’s listed as the gear, and same part number that the 750b uses.

    1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
    1976 KZ 900 B1 LTD
    1978 KZ 1000 B2 LTD
    1980 KZ 750 E1
    Kowledge Speaks, But Wisdom Listens.
    Jimi Hendrix.

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    13 Mar 2022 13:15 #863744 by Mikaw
    Replied by Mikaw on topic Dreaded KZ750 Start Clutch Gear

    If you look above, in the original post, I mentioned I already ordered this stuff from Old Bike Barn
    As mentioned above it’s a lot of work to trust aftermarket parts. Good luck!

    1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
    1976 KZ 900 B1 LTD
    1978 KZ 1000 B2 LTD
    1980 KZ 750 E1
    Kowledge Speaks, But Wisdom Listens.
    Jimi Hendrix.

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    13 Mar 2022 13:31 - 13 Mar 2022 13:36 #863748 by ShaneDude
    Replied by ShaneDude on topic Dreaded KZ750 Start Clutch Gear
    Sorry, but you are wrong. The proper number is 21170-003 for the 750B. The 400 number is COMPLETELY different.  I hope no one buys a 400 starter clutch gear thinking it will fit a 750B because it wont.  Here is a proper one that sold last week. I missed it.

     
  • Last edit: 13 Mar 2022 13:36 by ShaneDude.

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