Leak in the cylinder head
- Jon99
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Leak in the cylinder head
29 Jan 2022 07:43 - 29 Jan 2022 07:58
Hello
I recently acquired a kawasaki kz400 from 78 or 79. I recently noticed a leak in the cylinder head- by the joint in the picture.
I'm fairly new to this, so I'm unsure how I should go about fixing this. Any advice?
Thank you
I recently acquired a kawasaki kz400 from 78 or 79. I recently noticed a leak in the cylinder head- by the joint in the picture.
I'm fairly new to this, so I'm unsure how I should go about fixing this. Any advice?
Thank you
Last edit: 29 Jan 2022 07:58 by Street Fighter LTD.
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- Street Fighter LTD
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Re: Leak in the cylinder head
29 Jan 2022 08:02
Welcome to KZRider
Next time please click the insert all tab to complete the picture install
Im not a 400 guy but looks like a minor Gasket / seal leak
Clean the area and then monitor it
Next time please click the insert all tab to complete the picture install
Im not a 400 guy but looks like a minor Gasket / seal leak
Clean the area and then monitor it
Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
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- Jon99
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Re: Leak in the cylinder head
31 Jan 2022 13:39
Will do.
I'm assuming taking it off and applying some sort of sealant will fix the problem?
I'm assuming taking it off and applying some sort of sealant will fix the problem?
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- TexasKZ
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Re: Leak in the cylinder head
31 Jan 2022 14:52
No sealant needed. A careful clean and a new gasket should fix it.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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- TexasKZ
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Re: Leak in the cylinder head
31 Jan 2022 14:55 - 31 Jan 2022 14:59
You can look up the frame and engine numbers on this chart to determine the correct year.
www.kzrider.com/filebase/download/64-gen...78-kz-by-the-numbers
Here is a downloadable factory service manual. You can find the procedure for removing and reinstalling the bits necessary to replace the gasket.
www.kzrider.com/modules/ServiceManuals/7...chablefullmanual.pdf
www.kzrider.com/filebase/download/64-gen...78-kz-by-the-numbers
Here is a downloadable factory service manual. You can find the procedure for removing and reinstalling the bits necessary to replace the gasket.
www.kzrider.com/modules/ServiceManuals/7...chablefullmanual.pdf
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
Last edit: 31 Jan 2022 14:59 by TexasKZ.
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- Jon99
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Re: Leak in the cylinder head
31 Jan 2022 15:17
Thank you.
What is that kind of gasket called?
What is that kind of gasket called?
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- Nessism
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Re: Leak in the cylinder head
31 Jan 2022 16:02Thank you.
What is that kind of gasket called?
You might want to hit up ebay and buy a real deal Kawasaki brand service manual for your bike. No Clymers or similar manual. Then go to Partzilla and look through the parts list. All the gaskets are shown. Don't get aftermarket gaskets, they are not as good as the originals. Realize also that when the cylinder head cover is loosened then the entire top end should come off because the head gasket and base gasket are likely to leak after the clamp load is removed.
All this is a lot of work and the gaskets are not cheap. At that point you may just want to leave the bike alone as long as it's not dripping oil all over the place.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- Jon99
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Re: Leak in the cylinder head
03 Feb 2022 09:49
A few drops here and there. Best left alone, then?
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- Grcko
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Re: Leak in the cylinder head
04 Feb 2022 06:29
That looks to be the same as my 440 top end. There is no gasket there that I know of. I just make sure that the mating surfaces are clean and use a very thin layer of Blue sealer on the surface. The bolts holding it are only there to hold the top end. The head and base are held down with cap (?) nuts on the studs. I wouldn’t worry about the small amount leaking unless it really bothers you.
As Always,
1983 KZ440
1983 KZ440
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- Nessism
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Re: Leak in the cylinder head
04 Feb 2022 07:36
You can try retorquing the bolts. Crack them loose and then immediately reverse direction and tighten. One at a time. This rarely works once leaks occur but you never know. It should be part of regular maintenance regardless, but most people never do it.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- Jon99
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Re: Leak in the cylinder head
04 Feb 2022 09:24
My model is actually a Z400, as I am in Europe. Are the engine and frame versions different for the european version, or can I still use that chart to identify what year my bike is from?
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- TexasKZ
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Re: Leak in the cylinder head
04 Feb 2022 10:19 - 04 Feb 2022 10:21
So far as I know, there are no differences in frame and engine numbers. Conventional wisdom says that the k designation was not used in Europe due to the connection between the letters KZ and the NAZI regime.
There are of course detail differences from market to market based on local laws concerning such things as rear fender length, but this did not require special frame or engine numbers.
That being said, Kawasaki did produce a four cylinder 400 that did not come to North America, so there is no information about them in the chart.
There are of course detail differences from market to market based on local laws concerning such things as rear fender length, but this did not require special frame or engine numbers.
That being said, Kawasaki did produce a four cylinder 400 that did not come to North America, so there is no information about them in the chart.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
Last edit: 04 Feb 2022 10:21 by TexasKZ.
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