1/4 turn output shaft at sprocket

  • 1981kz750ltd
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19 Aug 2020 13:54 #833230 by 1981kz750ltd
1/4 turn output shaft at sprocket was created by 1981kz750ltd
While preparing to replace the sprocket gaurd I noticed about a 1/4 turn back n forth on the output shaft at the sprocket. . I could feel this while riding but attributed it to the chain.
Fix? The repair manual is vague. Thanks
Tried to load a video but won't accept mp4
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  • SWest
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19 Aug 2020 14:03 #833231 by SWest
Replied by SWest on topic 1/4 turn output shaft at sprocket
There will be a little play at the countershaft. What you're feeling while riding might be the chsh rubbers are worn out.
Steve
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19 Aug 2020 15:22 #833242 by TexasKZ
Replied by TexasKZ on topic 1/4 turn output shaft at sprocket
If the transmission is in gear and the sprocket will move 1/4 turn, there is a problem. If the 750-4 clutch has rubber dampers and they have disintegrated, the output shaft might have some serious slop.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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20 Aug 2020 05:57 #833305 by 1981kz750ltd
Replied by 1981kz750ltd on topic 1/4 turn output shaft at sprocket
My apologies. I forgot to mention this is on a 900cc engine. 1/4 turn back n forth at sprocket output shaft while in gear.

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20 Aug 2020 07:40 #833309 by SWest
Replied by SWest on topic 1/4 turn output shaft at sprocket
1/4" or 1/4 turn? That's a lot. A video would help. I suspect it would be 1/4". Is there a lot of noise and can you pull the shaft in and out. With the sprocket tightened there should be none.
Steve

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20 Aug 2020 11:37 #833328 by 1981kz750ltd
Replied by 1981kz750ltd on topic 1/4 turn output shaft at sprocket
I did attempt to load vid in first post. Unfortunately my camera records in mp4 which is not supported on the forum.

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20 Aug 2020 11:50 #833331 by M_a_t_t
Replied by M_a_t_t on topic 1/4 turn output shaft at sprocket
You can upload it to youtube and then link it here. All it takes is a google account.

83 KZ1100A (shaft)
17 Versys X 300 abs
81 kz650h1
81 kz750e2
90 Honda CBR600F (brother's)

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21 Aug 2020 12:08 #833412 by TexasKZ
Replied by TexasKZ on topic 1/4 turn output shaft at sprocket

SWest wrote: 1/4" or 1/4 turn? That's a lot. A video would help. I suspect it would be 1/4". Is there a lot of noise and can you pull the shaft in and out. With the sprocket tightened there should be none.
Steve


In the pictures he posted, it looks like 1/4 turn. That would really worry me.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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21 Aug 2020 12:18 - 21 Aug 2020 12:21 #833413 by TexasKZ
Replied by TexasKZ on topic 1/4 turn output shaft at sprocket

1981kz750ltd wrote: My apologies. I forgot to mention this is on a 900cc engine. 1/4 turn back n forth at sprocket output shaft while in gear.


The 900 clutch has damper springs. Even if all of them were completely missing, there would not be that much slop. I bet there is something broken in the transmission. It might be time to drop the oil pan and look for chunks.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 21 Aug 2020 12:21 by TexasKZ.

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