82 GPz 1100 ...new valve guide seals, still smokes bad

  • Gdailey2112
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26 Jul 2019 09:10 #808170 by Gdailey2112
Installed new viton valve guide seals installed (using condom over valve stem method ...funny story 'bout girlfriend finding the wrapper in the trash :whistle: :whistle: ;) B) )
Anyway, ...the problem is that it smokes like a SOB. Bluish grey smoke. I'm puzzled. Any help would be appreciated. TY

1982 KZ1100D1

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26 Jul 2019 11:00 #808175 by Nerdy
It's still burning oil.

The likely candidate is the piston rings being worn, stuck, or possibly broken. Did the bike sit without running for a long time?

It is also possible (though less likely) the new valve guide seals were faulty from the factory.

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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26 Jul 2019 13:22 #808186 by gordone
Compression test?
Leak down test?

1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).

Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine

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26 Jul 2019 13:47 #808187 by Gdailey2112
Pulled the plugs, cyl #2 is the only wet oily plug. I'm pulling the head tonight (again!).

1982 KZ1100D1

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27 Jul 2019 07:44 #808233 by ned37
scored cylinder from oil ring slipping out. (from personal experience)

'83 GPZ1100, '97 Triumph Trophy 1200, '08 Husky TE610
Verde Valley, AZ

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27 Jul 2019 08:58 #808237 by Kofla

Gdailey2112 wrote: Pulled the plugs, cyl #2 is the only wet oily plug. I'm pulling the head tonight (again!).


Before tearing down the head, why don't you do an engine leakdown test? Spend a little cash on a leakdown tester and you could save a lot of time and money.

1978 Kawasaki KZ-1000 LTD

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27 Jul 2019 09:02 #808239 by Nessism
Just my point of view but if going through the trouble of pulling the head I'd pull the cylinder and measure wear on the bores and pistons too. If all measures well use a bottle brush hone and install new rings and OEM gaskets.

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  • SWest
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27 Jul 2019 09:28 #808242 by SWest
No eBay APP ID and/or Cert ID defined in Kunena configurationI just ordered a bore scope to check the cylinders. If one or more are scored that would be a game changer I'd like to be prepared for this next time around.
Steve

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27 Jul 2019 12:30 #808252 by Scirocco
Steve is right, it´s cheap Investment. My scope comes with an periscopic mirror to view upside down to the valves.

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27 Jul 2019 12:56 #808256 by loudhvx
Plus those things have worked well for sewer pipe inspection.
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27 Jul 2019 13:22 - 27 Jul 2019 13:23 #808260 by Scirocco
A oral/rectal endoscope works the same way.....
Last edit: 27 Jul 2019 13:23 by Scirocco.
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28 Jul 2019 00:28 #808282 by Gdailey2112
Well, there was a small remnant of condom trapped under my new ex valve seal on cyl #2 LOL Good grief! Have it all back together now, however, haven't got around to startin 'er up just yet. Fingers and toes crossed! I noticed there was a very slight amount of play with the valve in the guide BUT I get a good solid POP sound when holding finger over one side of guide and then pulling valve stem out of the other end. Dunno how good of a test that is, ..but hooking up all the gizmos to check for play is kinda ridiculous IMHO. Anyway, I'll post whatever happens when I run 'er next. Thanks everyone!!! The help here is right on time!

1982 KZ1100D1
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