Matty-face wrote: ...1980 kz750e and I rebuilt the engine by the manual this winter ... I did the timing chain and piston rings... bike runs but it blows smoke terribly and leaks oil from the exhaust on cylinder 2. ... no stutter or lag with throttle. With the rings being new what is the most likely cause? Could the valves be leaking....
blows smoke terribly and leaks oil from the exhaust on cylinder 2. ... no stutter or lag with throttle. With the rings being new what is the most likely cause? Could the valves be leaking
Possibly the new oil ring in cylinder 2 was inadvertently broken during installation.
Leaking oil from #2 exhaust is likely due to improper sealing of the header pipe flange to gasket to port. Port should be clean, assure old gasket(s) removed (sometimes two old gaskets are used instead of one new gasket); can also apply high temp copper seal to hold new gasket in position during installation of the header pipes. When properly sealed, it won’t leak oil at the header pipe to exhaust port junction regardless of oil passing through the exhaust port into the header pipe.
I wouldn’t suspect a leaking valve to be causing the excessive blue exhaust smoke. But would suspect failure of combustion in cylinder #2 resulting from spark plug fouling due to all the oil getting into the combustion chamber via a broken oil ring and/or a seriously leaking valve stem seal.
Spark plug failure in cyl 2 often results in failure of combustion in cyl 3 also, because there's no high tension voltage in the secondary loop, which high tension voltage is supposed to fire both of these two spark plugs #2 and #3 in the secondary loop.
Good Fortune!