Shift rod

  • Fox
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Shift rod

12 Jun 2017 16:48 - 12 Jun 2017 16:50
#764179
Hello,

when i ride, the cerclip of the shift rod (where the 2 small shift forks are placed in the tranny) jump.
I replace it yesterday by a new one, and make a turn, but jump again.
I think it's the shift rod who is tired.

I'm going to replace it tonight and place on it red treadlocker (permatex)
Do you think it will be enought to fix it in place?

The other idea i have is to rebuild the shift rod line .... perhaps with a dremel...
(where the cerclip is)

Any idea, or refexion will be welcome :)


All the best
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD
Last edit: 12 Jun 2017 16:50 by Fox.

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Re: Shift rod

12 Jun 2017 19:13
#764194
Hello,

This is the same shift rod i have in place
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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Re: Shift rod

12 Jun 2017 19:45
#764196
It shouldn't move with the cover in place unless something is wrong with it.
Steve
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Re: Shift rod

13 Jun 2017 06:50
#764233
I hope you know what you're doing. If you pull the shift rod out too far or all the way, the shift forks will fall down into the oil pan. The 650 manual says not to pull it out more than 40mm.
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Re: Shift rod

17 Jun 2017 12:28 - 17 Jun 2017 12:31
#764591
Hello,

yes i know. The problem is i can't remove the shift rod. It don't come from the tranny side.
I really try, but impossible. It just come 2 or 3 mm after the cerclip and then stop.
(I would like to remove it and replace it by a new one that i have.
Then it will be possible to check the 2small forks too by the oil pan...)
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD
Last edit: 17 Jun 2017 12:31 by Fox.

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Re: Shift rod

17 Jun 2017 15:49
#764605
I really don't know much about it, but I think if you pull the shift rod out, you have to split the crankcase to reinstall the shift forks. probably not something you want to do. not unless it's necessary of course.

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