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1983 KZ550 - Intake valve issue with Split keepers
- NDSpectre
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04 May 2017 07:31 #761144
by NDSpectre
1983 KZ550 - Intake valve issue with Split keepers was created by NDSpectre
I am in the process of changing out the head gasket after an overheat situation. Removed all the old gasket material from the head and block and installed a new three layer metal head gasket from Partzilla. Checked each valve lifter and shim for proper shim seating after having had the head upside down for cleaning the gasket material off. Here are photos of the top of the intake valves for carbs 1 &2. As you can see, in each photo one of the split keepers is elevated above the valve stem and one is too low. All 6 other intake and exhaust valves have the split keepers seated correctly that allows the shim to seat properly. For these two, the shim will not seat correctly because one split keeper is higher than the valve stem and therefore not allowing the shim to seat correctly. I do not have a valve spring compressor tool. Is there any way to compress the valve springs without one and reseat the split keepers correctly for these two valves?
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- Tyrell Corp
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04 May 2017 07:42 #761145
by Tyrell Corp
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
Replied by Tyrell Corp on topic 1983 KZ550 - Intake valve issue with Split keepers
Problem is that your collect is not seated. A G clamp, magnetic screwdriver and bit of pipe with a split cut in it works fine in these for removing valves.
Grind in the valves lightly and replace the oil seals.
That would have gone bang very soon so good you spotted it.
Grind in the valves lightly and replace the oil seals.
That would have gone bang very soon so good you spotted it.
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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- 650ed
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04 May 2017 07:44 #761146
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic 1983 KZ550 - Intake valve issue with Split keepers
I’ve read where some folks have modified an inexpensive socket by grinding an access hole in it. They then used a clamp to press the modified socket against the spring retainer to compress the spring. They could then manipulate the split keepers through the hole they had cut in the socket. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- Nessism
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04 May 2017 07:44 #761147
by Nessism
Replied by Nessism on topic 1983 KZ550 - Intake valve issue with Split keepers
You can make a valve spring compressor from a large $8 C-clamp from harbor freight and a modified PVC pipe fitting from the hardware store. You should remove the spring and keepers to clean out any crud, plus you should be changing the valve stem seals anyway.
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- gvsu141
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04 May 2017 12:06 #761185
by gvsu141
2001 ZRX 1200
1973 z1 900
1975/73 z1 Turbo Dragbike
1982 GPZ550 - 62 Miles
Replied by gvsu141 on topic 1983 KZ550 - Intake valve issue with Split keepers
No eBay APP ID and/or Cert ID defined in Kunena configurationYou can also get cheapo valve spring compressors for $15-$20 on Ebay & Amazon, essentially the same thing as the c clam w/PVC method.
www.amazon.com/8milelake-Clamps-Spring-C...ve+spring+compressor
www.amazon.com/8milelake-Clamps-Spring-C...ve+spring+compressor
2001 ZRX 1200
1973 z1 900
1975/73 z1 Turbo Dragbike
1982 GPZ550 - 62 Miles
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- SWest
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04 May 2017 16:50 - 04 May 2017 16:51 #761194
by SWest
Replied by SWest on topic 1983 KZ550 - Intake valve issue with Split keepers
Dodged a bullet on that one. Overheating could have been caused by a open valve. You need to inspect all of them and put in Viton valve seals. Bad valve seals can cause overheating as well. You have it off so might as well do it and take pics.
Steve
Steve
Last edit: 04 May 2017 16:51 by SWest.
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