Identify this part

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08 Sep 2016 17:02 #741600 by de Courcy
Identify this part was created by de Courcy
1978 KZ400, I had to remove the clutch basket and while putting everything back together i'm left with this part which I really cannot find anywhere in the manual or seem to find a place for on the bike....
1978 KZ400
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  • SWest
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08 Sep 2016 17:07 #741602 by SWest
Replied by SWest on topic Identify this part
:lol: :lol: :lol: You won't have any clutch without that. :woohoo: It goes in the clutch basket. It pushes against the pressure plate. B)
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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08 Sep 2016 17:09 #741603 by SWest
Replied by SWest on topic Identify this part
Did the ball bearing come out too? Be sure it's in there. :unsure:
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229

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08 Sep 2016 17:14 #741605 by de Courcy
Replied by de Courcy on topic Identify this part
Ok thanks!
But where does it go exactly? On my clutch diagram I cant see it. I've attached a picture of my diagram
Is it the spring plate pusher? :unsure:
1978 KZ400
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08 Sep 2016 17:20 - 08 Sep 2016 17:22 #741607 by SWest
Replied by SWest on topic Identify this part
Yes but it doesn't look like the one in the diagram. Take some pics when you have it open again. Someone may have switched parts. The ball is listed too. It goes in the end of the primary shaft.
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
Last edit: 08 Sep 2016 17:22 by SWest.
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08 Sep 2016 17:32 #741609 by JR
Replied by JR on topic Identify this part
Picture looks like #25 in the clutch parts diagram at kawasaki.com
www.kawasaki.com/Parts/PartsDiagram/142549/1978/KZ400-A2
1980 kz750E1, Delkevic exhaust
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08 Sep 2016 17:37 #741610 by de Courcy
Replied by de Courcy on topic Identify this part
Yes ok great that's it,

Now the problem I have is that the bearing won't go in far enough and leaves a gap in between the spring plate and the housing.

What exactly does that steel ball do?
1978 KZ400
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08 Sep 2016 17:52 #741613 by de Courcy
Replied by de Courcy on topic Identify this part
I've noticed my clutch cable has gone completely slack, there is no tension. Does this have something to do with why the ball bearing doesn't fall far enough back into the shaft? And maybe why the shift drum won't budge?
1978 KZ400

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08 Sep 2016 17:54 #741614 by JR
Replied by JR on topic Identify this part
This is from the 440manual but the general idea should bethe same

The the ball comes between the pushrod and the pusher plate


1980 kz750E1, Delkevic exhaust
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08 Sep 2016 18:04 #741617 by de Courcy
Replied by de Courcy on topic Identify this part
Thanks JR!!

It seems the pushrod is in a bit further and now i'm not able to seat the bearing far enough and so the spring plate does not fully seal.
How do I manage to push that pushrod back? :silly:
1978 KZ400
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08 Sep 2016 18:15 #741622 by 650ed
Replied by 650ed on topic Identify this part
You really need to use the CORRECT parts diagram and the correct Kawasaki Service Manual if you're going to work on your bike! Otherwise you will spend far too much $$$ and time overcoming mistakes that could be easily avoided. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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08 Sep 2016 18:44 #741627 by SWest
Replied by SWest on topic Identify this part
The adjuster is in the sprocket cover. Take the cover off and see if the pressure plate fits like it should.
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229

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