KZ1100 valve cover rubbers

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31 Jul 2016 14:30 #736834 by 76KZ900
Replied by 76KZ900 on topic KZ1100 valve cover rubbers
Somewhere along the line I must not be holding my mouth right when I installed valve cover gasket... It leaked pretty quick.. Not really sure what's going on.. I've worked on cars forever and never had a problem getting stuff to seal. Everything was clean and I used black ultra permatex on entire gasket surface. I really don't want to have to do this every couple of months

78KZ400 (sold)
78KZ1000 (sold)
82KZ1100 (sold)
76KZ900 (sold) regret
03ZRX1200R (sold) regret
83KZ1100 LTD Shaft

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  • SWest
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  • Sustaining Member
  • 10 22 2014
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31 Jul 2016 14:44 #736836 by SWest
Replied by SWest on topic KZ1100 valve cover rubbers
I used axle grease and dabs of ultra copper where the cam plugs are, no leaks.
Steve

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25 Mar 2017 15:40 #757661 by 76KZ900
Replied by 76KZ900 on topic KZ1100 valve cover rubbers
Finally got valve cover back from chrome guy, valves adjusted and stripped hole heli coiled. Installed valve cover a few minutes ago. This time I'm going to let adhesive set up 24 hours before I start bike up. Really hoping that will keep from leaking

78KZ400 (sold)
78KZ1000 (sold)
82KZ1100 (sold)
76KZ900 (sold) regret
03ZRX1200R (sold) regret
83KZ1100 LTD Shaft

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  • Scirocco
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  • Premium Member
  • Never change a running system
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25 Mar 2017 16:17 #757670 by Scirocco
Replied by Scirocco on topic KZ1100 valve cover rubbers
I use cam end plugs out of pure Aluminum, no rubber parts or mix of aluminum and rubber.
Build in with a light coat of liquid gasket and i have never leaks again after a valve clearance check!
Here in Germany cam end plugs are called "half moons".

Z1 - KZ1000



KZ1000J - GPZ1100 UT



Michael
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The following user(s) said Thank You: GPz550D1

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25 Mar 2017 19:39 #757689 by SmokyOwl
Replied by SmokyOwl on topic KZ1100 valve cover rubbers
I'm seriously considering getting those aluminum plugs too. I don't see why those rubber plugs are there in the first place.

Any ideas of the rubber plugs' purpose???

1982 Kawasaki KZ1100 A2, Shaft

Never trade the thrill of living for the safety of existance.

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