Valve Shim Tools ?

  • kzdcw
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12 Jun 2016 15:52 #731096 by kzdcw
Valve Shim Tools ? was created by kzdcw
Like to re-check my valve clearances on my 77' KZ1000A. Running pretty decent, but low compression #'s. Want to place an order for shims, valve cover gasket, and shim tool with Z1 Ent.

What "tools" are you guys using to change out the shims? Don't really want to use the so called "bat wing" and am not sure on the tie-wraps. So if I have to purchase a little more expensive tool to start with, that would be okay.

77' KZ1000A

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  • SWest
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  • 10 22 2014
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12 Jun 2016 16:31 #731100 by SWest
Replied by SWest on topic Valve Shim Tools ?
I hate the "bat wing." just used it this morning. I had the $50 clamp tool until it was stolen with the rest of my tools. I'll bet the creap didn't even know what is was. Bet he got a bag for them. :angry: They have them and $50 is worth it.
Steve

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  • Z1Driver
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12 Jun 2016 17:52 #731112 by Z1Driver
Replied by Z1Driver on topic Valve Shim Tools ?
I also use the "bat wing" It's easy to use and easy to screw things up. If using the "bat wing" once the valve is held open be sure to rotate the cam lobe away from the tool. This requires turning the motor backwards for short distances. There are actually cast in "notches” for the Bat wing tool to fit in and the set screw to seat. Once figured out works well. I also have a pick to pick the shim so the magnet can pull the shim off the bucket. Oil and stiction are sometimes a lot of fun.

Blue 1975 Z1B
Red 2009 Concours 14

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  • kzdcw
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12 Jun 2016 19:01 #731128 by kzdcw
Replied by kzdcw on topic Valve Shim Tools ?
Bat-wing is certainly cheaper but lean towards the OEM style. Will just have to learn how to use it?

77' KZ1000A

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  • SWest
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12 Jun 2016 19:06 #731129 by SWest
Replied by SWest on topic Valve Shim Tools ?
You turn the crank so the valve is lifted, then back it up enough to get the shim out. Got to be careful. You can bend a valve if not done right.
Steve

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  • z1kzonly
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12 Jun 2016 20:39 #731144 by z1kzonly
Replied by z1kzonly on topic Valve Shim Tools ?
New Guys and Old Guys! This has been disgusted before many times!
#1 do you plan on keeping your Kaw for awhile?
#2 are you a cheapskate?
#3 can you put a price $$$ tag on a finger tip?

Buy the real tool! I did in 1977 from Kawasaki Dealer, I wish it was $49.
Mine works fine, but I wore the tip out slightly.

This is a 5 year old picture :silly: :silly:

Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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  • SWest
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12 Jun 2016 20:48 #731148 by SWest
Replied by SWest on topic Valve Shim Tools ?
That little pry tool is a PITA. Broke too many gaskets with it slipping. I made one out of a screw driver years ago and like the one in the pic. I had a spoon handle for a wedge. Looked for them this morning. No can find. I'll come across them when I'm not looking. :angry:
Steve

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12 Jun 2016 21:49 #731157 by rrsmsw9999
Replied by rrsmsw9999 on topic Valve Shim Tools ?
zip tie in the spark plug hole to the valve open is hands down easy. The valves are easy to see open and the tie bent over is plenty strong enough and will not mar the valve seat. Turn the crank to get to each shim. Open valve, place ziptie, rotate carnk a hair to create space between the cam lobe and shim and remove shim. Had three shims out and miced in 10 minutes. Very easy, no backing up the cam lobe, nothing to damage. R

1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016
The following user(s) said Thank You: kaw-a-holic

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13 Jun 2016 04:42 #731170 by les holt
Replied by les holt on topic Valve Shim Tools ?

rrsmsw9999 wrote: zip tie in the spark plug hole to the valve open is hands down easy. The valves are easy to see open and the tie bent over is plenty strong enough and will not mar the valve seat. Turn the crank to get to each shim. Open valve, place ziptie, rotate carnk a hair to create space between the cam lobe and shim and remove shim. Had three shims out and miced in 10 minutes. Very easy, no backing up the cam lobe, nothing to damage. R


Now that's using your noodle!!! This kind of logic will take a guy far!

Les Holt

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13 Jun 2016 14:14 #731236 by DGA
Replied by DGA on topic Valve Shim Tools ?

les holt wrote:

rrsmsw9999 wrote: zip tie in the spark plug hole to the valve open is hands down easy. The valves are easy to see open and the tie bent over is plenty strong enough and will not mar the valve seat. Turn the crank to get to each shim. Open valve, place ziptie, rotate carnk a hair to create space between the cam lobe and shim and remove shim. Had three shims out and miced in 10 minutes. Very easy, no backing up the cam lobe, nothing to damage. R


Now that's using your noodle!!! This kind of logic will take a guy far!

Les Holt

I used that tywrap method as well, works great, wish it worked on the 750 I have to do next.....

"83 KZ1100 Spectre, '81 Yamaha XV750 Cafe, '74 Kawasaki H2B 750

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13 Jun 2016 19:11 #731283 by rrsmsw9999
Replied by rrsmsw9999 on topic Valve Shim Tools ?
Just curious why doesn't it?

1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

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13 Jun 2016 19:18 #731284 by azman857
Replied by azman857 on topic Valve Shim Tools ?
Shim under the bucket instead if on top of the bucket. The cam has to come off to make changes.

I don't have a plan and I'm sticken' to it! '77 KZ 650 / 750 GPz custom project in progress

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