83 KZ1100 Shaft clutch cable leaking oil
- jdvorchak
-
Topic Author
- Offline
- User
-

Registered
- Posts: 398
- Thanks: 54
83 KZ1100 Shaft clutch cable leaking oil
21 May 2016 17:14
Got the leaks stopped in the cam plugs now my second test ride showed me a pretty good leak from what looks like the clutch cable where it goes into the case. It's loose and wiggles. I can't find an O-ring on the parts fiche so I'm not sure what my next step is. It doesn't look like any parts are missing from the cable but that shouldn't be loose and wiggly where it goes into the clutch housing should it?
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Please Log in or Create an account to join the conversation.
- SWest
-
- Offline
- Sustaining Member
-

Registered
- 10 22 2014
- Posts: 23779
- Thanks: 3045
Re: 83 KZ1100 Shaft clutch cable leaking oil
21 May 2016 17:28
Have you opened it up to take a look?
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
Please Log in or Create an account to join the conversation.
- jdvorchak
-
Topic Author
- Offline
- User
-

Registered
- Posts: 398
- Thanks: 54
Re: 83 KZ1100 Shaft clutch cable leaking oil
21 May 2016 19:31
Not yet. Been working on bikes all day and just found the leak. I'll open it up soon. Probably when I change the oil to minimize the mess of opening it up. My bad for posting without looking. I just wanted to see if others thought the clutch cable being loose was normal. Can't imagine it is..... cause it's leaking! :ohmy:
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Please Log in or Create an account to join the conversation.
- SWest
-
- Offline
- Sustaining Member
-

Registered
- 10 22 2014
- Posts: 23779
- Thanks: 3045
Re: 83 KZ1100 Shaft clutch cable leaking oil
21 May 2016 19:39
Do you have a manual?
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
Please Log in or Create an account to join the conversation.
- jdvorchak
-
Topic Author
- Offline
- User
-

Registered
- Posts: 398
- Thanks: 54
Re: 83 KZ1100 Shaft clutch cable leaking oil
21 May 2016 21:36
Yes I downloaded the manual from this site. KZ1000 KZ1100 80 to 83.
I did a little searching and determined that it should not be leaking oil there. So something under the left rear engine cover is leaking and it's coming out where the clutch cable goes in behind that cover I would imagine. In any event I'll pull the starter cover and that side cover tomorrow and take a look. I was hoping it would be the shift shaft seal but that seems dry back there. I'll put the bike on the lift so I can see better and it makes working on them easier when I can stand. Crawling on the ground at my age is to be avoided....
I did a little searching and determined that it should not be leaking oil there. So something under the left rear engine cover is leaking and it's coming out where the clutch cable goes in behind that cover I would imagine. In any event I'll pull the starter cover and that side cover tomorrow and take a look. I was hoping it would be the shift shaft seal but that seems dry back there. I'll put the bike on the lift so I can see better and it makes working on them easier when I can stand. Crawling on the ground at my age is to be avoided....
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Please Log in or Create an account to join the conversation.
- TexasKZ
-
- Offline
- Platinum Member
-

Registered
- Posts: 8405
- Thanks: 2789
Re: 83 KZ1100 Shaft clutch cable leaking oil
22 May 2016 06:16
Could the cable have been over-oiled?
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD slowly moving toward resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
1981 KZ1000 LTD slowly moving toward resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
Please Log in or Create an account to join the conversation.
- jdvorchak
-
Topic Author
- Offline
- User
-

Registered
- Posts: 398
- Thanks: 54
Re: 83 KZ1100 Shaft clutch cable leaking oil
22 May 2016 06:53TexasKZ wrote: Could the cable have been over-oiled?
Not by me. I got the bike two weeks ago and spent that time getting it running. It sat out doors for about a year prior to me buying it. I lubed the throttle cable but haven't touched the clutch. I'm talking about a lot of oil dripping, not just a couple of drops. So far it only leaks after a short ride then stops. I'll pull that side cover off and see where the leak is coming from today.
I'm not real familiar with KZ models but I think the alternator is on that side and I know, from experience, that the the stator wires have to come out of there somewhere. And I'm also familiar with those grommets are prone to leaking. So best guess so far is ... I don't know until I open it up and look.
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Please Log in or Create an account to join the conversation.
- jdvorchak
-
Topic Author
- Offline
- User
-

Registered
- Posts: 398
- Thanks: 54
Re: 83 KZ1100 Shaft clutch cable leaking oil
22 May 2016 20:30
Took the cover off and really not sure where it came from but looks like the stator wires. The Starter O-Ring is well above the wet part. I cleaned up under that cover pretty well and I rode it a bit this evening and left it on the side stand. I'll check but if if is that grommet I've got some High Temp RTV that I used on the stator wires on my HD that worked pretty good. Been over a year and still holding on the Harley.
Thanks for all of the suggestions but I think I have it covered from here.
Thanks for all of the suggestions but I think I have it covered from here.
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Please Log in or Create an account to join the conversation.
- rrsmsw9999
-
- Offline
- User
-

Registered
- Posts: 775
- Thanks: 65
Re: 83 KZ1100 Shaft clutch cable leaking oil
23 May 2016 11:20
If its a lot of oil my guess is bevel gear case gasket or one of the two seals for clutch rod or the gear selector. R
1980 KZ 1000E2
Crashed 6/2016
1980 KZ550A
Sold 3/2016
Crashed 6/2016
1980 KZ550A
Sold 3/2016
Please Log in or Create an account to join the conversation.
Moderators: Street Fighter LTD
