750 Engine rebuild, need a little advice.

  • DurbinCR
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750 Engine rebuild, need a little advice.

14 Apr 2016 13:38
#720967
I apologize in advance is the question has been asked before but I'm trying to hurry up and get this thing put back together for riding season. All I have left to do is reassemble the engine and put the body work back on the bike. My issue is my pistons are still on the crank in the case, all on the bike. I am having a hard time getting the rings compressed and the cylinder block to go over them. Obviously I don't have the ring tools nor do I have a clue where to get them (I'm on a pretty tight budget). Does anyone have any tips or tricks to get this job done? And also are there any special tricks to getting the timing chain tensioner set up right?
I have plenty of engine work experience on classic V8s but this is my first Bike engine and first time messing with overhead cams in general.
Thanks
1983 GPZ 750 A1 Unitrack

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  • bountyhunter
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Re: 750 Engine rebuild, need a little advice.

14 Apr 2016 13:43
#720969
Some people use large hose clamps.
1979 KZ-750 Twin

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Re: 750 Engine rebuild, need a little advice.

14 Apr 2016 13:55
#720971
That's a pretty good idea, thanks. I have some laying around. I was considering using zip ties but I didn't know if they would damage anything or not.
1983 GPZ 750 A1 Unitrack

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  • moneypit
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Re: 750 Engine rebuild, need a little advice.

14 Apr 2016 14:18
#720978
Be careful with the hose clamps, make sure you dont nick a ring!
2-76 kz900
St Paul MN

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  • SWest
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Re: 750 Engine rebuild, need a little advice.

14 Apr 2016 14:33
#720980
I use a beer can sleeve about 1" wide with the hose clamps.
Steve

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Re: 750 Engine rebuild, need a little advice.

14 Apr 2016 15:03
#720985
swest wrote: I use a beer can sleeve about 1" wide with the hose clamps.
Steve
This was my other idea was to cut an aluminum can into a sleeve for it. Good to know I'm on the right track. Thanks
1983 GPZ 750 A1 Unitrack

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  • zukdave
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Re: 750 Engine rebuild, need a little advice.

14 Apr 2016 15:44 - 14 Apr 2016 15:50
#720989
I don't like using metal on the ring's so I cut strip's from a 2 liter coke bottle
to use with the hose clamp's. I also use genuine Kawasaki hose clamp's
[IMG
1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
Last edit: 14 Apr 2016 15:50 by zukdave.

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  • SWest
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Re: 750 Engine rebuild, need a little advice.

14 Apr 2016 16:14
#720992
Whatever you use do it with plenty of oil.
Steve

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