Cleaning engine mating surfaces

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03 Mar 2016 05:08 #713579 by Nessism
Replied by Nessism on topic Cleaning engine mating surfaces
Removing the studs is NOT easy. You need a stud remover tool. I picked one up from Harbor Freight and while it worked, it marked up the studs pretty bad.

A scotchbrite pad works well to scrub down the gasket surfaces.

And good job of research finding the chemicals you need. I love Simple Green and need to try that Pro formula some time. Please report out on how well it works.

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  • eddiem
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  • KZR FLAG RELAY CARRIER #63
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03 Mar 2016 19:58 - 03 Mar 2016 19:59 #713717 by eddiem
Replied by eddiem on topic Cleaning engine mating surfaces
I really like how this worked. Extreme simple green
www.amazon.com/gp/product/B001VXU7OE?psc...i_detailpage_o00_s00

1976 Kz900
1978 Kz1000
1978 Z1r
1982 Kz1100 A2
1975 Z1b-900
1975 Z1b-900
Last edit: 03 Mar 2016 19:59 by eddiem.

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04 Mar 2016 22:29 #713893 by ZeffRides
Replied by ZeffRides on topic Cleaning engine mating surfaces
Made some headway on the gasket surfaces of the head and block tonight. Turned out fairly well I'd say. Now I just need to get the valves out, cleaned and lapped. Then decide which o-rings I want to pay to replace.

Attachment Blockbase.jpg not found



Attachment Headgasketsideofhead.jpg not found



I've found all the replacement pieces, the oval o-rings being the most expensive for their size. The old ones are still intact and seem to be in good shape, although obviously compressed. The engine was not leaking oil (on the outside anyways) before the tear down so I think I may be able to reuse them. The gasket kit is currently on its way to the states from Canada.

1976 KZ750B1
1978 CB750K
2002 BMW 530i 5-speed
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  • SWest
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  • 10 22 2014
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05 Mar 2016 05:44 #713912 by SWest

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05 Mar 2016 06:03 #713914 by Nessism
The following user(s) said Thank You: KZB2 650

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05 Mar 2016 06:06 - 05 Mar 2016 06:07 #713915 by TexasKZ
Replied by TexasKZ on topic Cleaning engine mating surfaces
Reusing o-rings is false economy. If by some miracle they do not leak on startup, they will fail much sooner than the new ones, thus necessitating another teradown in the near future, necessitating the early replacement of all those new gaskets you have coming.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 05 Mar 2016 06:07 by TexasKZ.
The following user(s) said Thank You: KZB2 650, SWest

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