First time checking valve clearance

  • SWest
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  • 10 22 2014
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21 Feb 2016 18:17 - 21 Feb 2016 18:18 #711881 by SWest
Replied by SWest on topic First time checking valve clearance
That's better. If all are that tight or looser, your valves haven't been burnt. Are you keeping a log of the valves, clearances, intake and exhaust? Make a graph, not them all down and leave spaces for the shim #'s and the ones you put in.
Steve
Last edit: 21 Feb 2016 18:18 by SWest.

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21 Feb 2016 18:18 #711883 by kzharpe
Replied by kzharpe on topic First time checking valve clearance
That's my plan tomorrow. I will keep you guys updated

1977 KZ650

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21 Feb 2016 23:03 #711910 by kzharpe
Replied by kzharpe on topic First time checking valve clearance
Well that didn't go as planned. I got all my sizes etc. However, at some point the tension came out of the chain when my safety wire came off. I thought I was ok but when I bolted everything back down I could only rotate the cams to a certain point and it would hang up and not rotate anymore. Same thing going the other direction. I'm assuming it slipped off at the bottom. Now the fun really begins. I'm assuming my timing is absolutely screwed. I don't even know what to do next honestly

1977 KZ650

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21 Feb 2016 23:24 #711911 by kzharpe
Replied by kzharpe on topic First time checking valve clearance
If I'm reading my manual right I think I just need to line my camshafts and crankshaft back up to top dead center like the picture and I should be good?

Attachment Screenshot_2016-02-22-01-21-54.png not found


1977 KZ650
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22 Feb 2016 05:08 #711912 by TexasKZ
Replied by TexasKZ on topic First time checking valve clearance
Yes, that's it. As long as you turned it over gently and did not bend a valve, you should be fine.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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22 Feb 2016 05:49 #711921 by kzharpe
Replied by kzharpe on topic First time checking valve clearance
I don't think I could bent a valve. I put a little presure on it trying to turn it over but not enought to bed metal.....I don't think. If so, I would imaging I'll know pretty quick because my clearances will be different correct?

1977 KZ650

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  • SWest
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22 Feb 2016 06:03 #711923 by SWest

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22 Feb 2016 06:05 #711924 by kzharpe
Replied by kzharpe on topic First time checking valve clearance
All of them. Ranging between .003 and .005

1977 KZ650

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22 Feb 2016 06:32 #711928 by SWest
Replied by SWest on topic First time checking valve clearance
If they're in the middle of the spec, they're good. You jotted down the numbers on the shims right?
Steve

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22 Feb 2016 06:41 #711931 by kzharpe
Replied by kzharpe on topic First time checking valve clearance
I don't think any are in spec. My range is .008 and .018 right? Here is how they looked. Second number is shim size

1 - .004 .255
2 - .005 .255
3 - .003 .275
4 - .005 .255
5 - .004 .255
6 - . 003 .260
7 - .003 .260
8 - .003 .255

1977 KZ650

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22 Feb 2016 06:48 #711933 by kzharpe
Replied by kzharpe on topic First time checking valve clearance
Ah crap. I just realized that my chart is in mm not thousandths. I guess after you convert it, I just need to worry about 3,6 ,7 and 8 right?

1977 KZ650

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  • SWest
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22 Feb 2016 06:59 #711939 by SWest
Replied by SWest on topic First time checking valve clearance
They're all runable but should be adjusted anyway. Good news id you're in the high to middle shim range. A couple you can switch.
Steve

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