material/thickness for transmission cover gasket?

  • aenikolopov
  • aenikolopov's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 117
  • Thanks: 3

material/thickness for transmission cover gasket?

13 Jan 2016 09:53
#706583
Hi all. I recently had to replace the trnsmission cover on my 1980 kz650. the gasket I purchased on ebay turned out to be made for a slightly different setup, and though it holds oil now, it's definitely not perfect, and in one place in particular, only half of the width of the gasket is sandwiched.
I'd like to make my own gasket to replace this. Can someone tell me what gasket material and thickness I should use?

Please Log in or Create an account to join the conversation.

  • SWest
  • SWest's Avatar
  • Offline
  • Sustaining Member
  • Sustaining Member
    Registered
  • 10 22 2014
  • Posts: 23597
  • Thanks: 2960

Re: material/thickness for transmission cover gasket?

13 Jan 2016 09:57
#706585
A normal sheet of gasket material would work'
Steve

Please Log in or Create an account to join the conversation.

  • Nessism
  • Nessism's Avatar
  • Away
  • Sustaining Member
  • Sustaining Member
    Registered
  • Posts: 7934
  • Thanks: 3307

Re: material/thickness for transmission cover gasket?

13 Jan 2016 10:28
#706590
I can measure a gasket later tonight when I get home but I suspect the thickness is not critical. 1/6" or so should work.

Please Log in or Create an account to join the conversation.

  • aenikolopov
  • aenikolopov's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 117
  • Thanks: 3

Re: material/thickness for transmission cover gasket?

13 Jan 2016 11:12
#706591
Nessism wrote: I can measure a gasket later tonight when I get home but I suspect the thickness is not critical. 1/6" or so should work.
I see. Did you really mean 1/6 or is that 1/16"

Please Log in or Create an account to join the conversation.

  • aenikolopov
  • aenikolopov's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 117
  • Thanks: 3

Re: material/thickness for transmission cover gasket?

13 Jan 2016 11:23
#706593
I've never bought gasket material. I'm trying to find a suitable sheet on Amazon, but am not sure what fits - there are lots of rubber and cork gasket materials.

Please Log in or Create an account to join the conversation.

  • SWest
  • SWest's Avatar
  • Offline
  • Sustaining Member
  • Sustaining Member
    Registered
  • 10 22 2014
  • Posts: 23597
  • Thanks: 2960

Re: material/thickness for transmission cover gasket?

13 Jan 2016 11:35
#706594
Why not just buy another gasket? I've made my own but even with the ball pien trick it's a PITA.
Steve
The following user(s) said Thank You: 650ed

Please Log in or Create an account to join the conversation.

  • 650ed
  • 650ed's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 15339
  • Thanks: 2833

Re: material/thickness for transmission cover gasket?

13 Jan 2016 12:37 - 13 Jan 2016 12:38
#706608
Just buy the correct Kawasaki gasket and be done with it.
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 13 Jan 2016 12:38 by 650ed.

Please Log in or Create an account to join the conversation.

  • Nessism
  • Nessism's Avatar
  • Away
  • Sustaining Member
  • Sustaining Member
    Registered
  • Posts: 7934
  • Thanks: 3307

Re: material/thickness for transmission cover gasket?

13 Jan 2016 12:44
#706609
aenikolopov wrote:
Nessism wrote: I can measure a gasket later tonight when I get home but I suspect the thickness is not critical. 1/6" or so should work.
I see. Did you really mean 1/6 or is that 1/16"

Oops, make that 1/16" thick.

BTW, I've made lots of gaskets in the past from gasket paper. It's easy to trace the pattern and cut out using scissors. Use a common paper hole punch for the holes. Beats the heck out of waiting a week for a Kawasaki gasket for a non critical application.

Please Log in or Create an account to join the conversation.

  • 650ed
  • 650ed's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 15339
  • Thanks: 2833

Re: material/thickness for transmission cover gasket?

13 Jan 2016 12:56 - 13 Jan 2016 12:56
#706613
No eBay APP ID and/or Cert ID defined in Kunena configuration
Nessism wrote:
aenikolopov wrote:
Nessism wrote: I can measure a gasket later tonight when I get home but I suspect the thickness is not critical. 1/6" or so should work.
I see. Did you really mean 1/6 or is that 1/16"

Oops, make that 1/16" thick.

BTW, I've made lots of gaskets in the past from gasket paper. It's easy to trace the pattern and cut out using scissors. Use a common paper hole punch for the holes. Beats the heck out of waiting a week for a Kawasaki gasket for a non critical application.

No argument here, but if he plans to buy the material from Amazon he will still be waiting for the mailman, so he may as well have the gasket delivered. At around $8 delivered it's probably even cheaper than buying a sheet of gasket material from Amazon. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 13 Jan 2016 12:56 by 650ed.

Please Log in or Create an account to join the conversation.

  • bountyhunter
  • bountyhunter's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 7245
  • Thanks: 338

Re: material/thickness for transmission cover gasket?

13 Jan 2016 13:25 - 13 Jan 2016 13:28
#706621
aenikolopov wrote: Hi all. I recently had to replace the trnsmission cover on my 1980 kz650. the gasket I purchased on ebay turned out to be made for a slightly different setup, and though it holds oil now, it's definitely not perfect, and in one place in particular, only half of the width of the gasket is sandwiched.
I'd like to make my own gasket to replace this. Can someone tell me what gasket material and thickness I should use?
When I made gaskets for my rebuild, I used the Auto Zone best gasket material. I recall it was about .032" (1/16") thick, the material type was N8904 or something like that. It was really good stuff, has even worked perfectly for the valve cover gasket which is typically thicker.
1979 KZ-750 Twin
Last edit: 13 Jan 2016 13:28 by bountyhunter.

Please Log in or Create an account to join the conversation.

  • KZB2 650
  • KZB2 650's Avatar
  • Offline
  • User
  • User
    Registered
  • Posts: 1475
  • Thanks: 265

Re: material/thickness for transmission cover gasket?

13 Jan 2016 13:51
#706627
No eBay APP ID and/or Cert ID defined in Kunena configuration
650ed wrote:
Nessism wrote:
aenikolopov wrote:
Nessism wrote: I can measure a gasket later tonight when I get home but I suspect the thickness is not critical. 1/6" or so should work.
I see. Did you really mean 1/6 or is that 1/16"

Oops, make that 1/16" thick.

BTW, I've made lots of gaskets in the past from gasket paper. It's easy to trace the pattern and cut out using scissors. Use a common paper hole punch for the holes. Beats the heck out of waiting a week for a Kawasaki gasket for a non critical application.

No argument here, but if he plans to buy the material from Amazon he will still be waiting for the mailman, so he may as well have the gasket delivered. At around $8 delivered it's probably even cheaper than buying a sheet of gasket material from Amazon. Ed


Dought you'll ever make one as accurate or as long lasting as Kawasaki .....NOS for me.
1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

Please Log in or Create an account to join the conversation.

Moderators: Street Fighter LTD
Powered by Kunena Forum