Normal piston wear? Thick carbon buildup
- Yetanotherkzrider
-
Topic Author
- Offline
- User
-

Registered
- Posts: 55
- Thanks: 2
Normal piston wear? Thick carbon buildup
13 Dec 2015 19:08 - 13 Dec 2015 19:13
I'm in the process of rebuilding a spare 1000 engine I've had sitting in storage for ages. While everything seems to be in good shape, the valves and the Pistons are pretty nasty looking. The bike only had 18k on it, and from what the last owner said, it had been sitting for 20 years. Thoughts?
Last edit: 13 Dec 2015 19:13 by Yetanotherkzrider.
Please Log in or Create an account to join the conversation.
- jackleberry
-
- Offline
- User
-

Registered
- Posts: 394
- Thanks: 56
Re: Normal piston wear? Thick carbon buildup
13 Dec 2015 21:13Yetanotherkzrider wrote: I'm in the process of rebuilding a spare 1000 engine I've had sitting in storage for ages. While everything seems to be in good shape, the valves and the Pistons are pretty nasty looking. The bike only had 18k on it, and from what the last owner said, it had been sitting for 20 years. Thoughts?
That's pretty normal carbon build up.
1997 KZ1000P (P16)
2001 KZ1000P (P20)
2001 KZ1000P (P20)
The following user(s) said Thank You: Yetanotherkzrider
Please Log in or Create an account to join the conversation.
- Nessism
-
- Offline
- Sustaining Member
-

Registered
- Posts: 8205
- Thanks: 3577
Re: Normal piston wear? Thick carbon buildup
14 Dec 2015 02:49
Soaking the piston in carb dip will loosen the crud. Be sure to remove any carbon that has gotten down into the ring grooves.
The fact that there is minimal brown coloring on the piston below the rings suggests the rings were sealing pretty well. You can most likely get away with using a 240 grit flex hone on the cylinder and installing new rings. It's always best to measure the parts for wear first just to be sure though.
The fact that there is minimal brown coloring on the piston below the rings suggests the rings were sealing pretty well. You can most likely get away with using a 240 grit flex hone on the cylinder and installing new rings. It's always best to measure the parts for wear first just to be sure though.
Ed
Carb O-ring Kits : www.kzrider.com/forum/14-vendor-forum/62...rburetor-o-ring-kits
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/14-vendor-forum/62...rburetor-o-ring-kits
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
The following user(s) said Thank You: Yetanotherkzrider
Please Log in or Create an account to join the conversation.
- missionkz
-
- Offline
- Sustaining Member
-

Registered
- Posts: 1612
- Thanks: 182
Re: Normal piston wear? Thick carbon buildup
14 Dec 2015 07:51
Yeah agreed. It looks fairly normal to me too, with a nod towards valve guide seal wear and some minor oil being pulled through them.
Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
The following user(s) said Thank You: Yetanotherkzrider
Please Log in or Create an account to join the conversation.
- Brady 154
-
- Offline
- User
-

Registered
- Posts: 20
- Thanks: 0
Re: Re:Normal piston wear? Thick carbon buildup
17 Dec 2015 12:00
Permatex Gasket Remover works good to get rid of the carbon.
1976 KZ900 LTD, resto-mod
-1075 Piston Kit
-PSP 3X Cams (degreed to 106)
-Mikuni RS34 Carbs
-Pod Air Filters
-Dyna S Coils and Ignition
-Race Tech Valve Cartridge Emulators up Front
-Ohlins Shocks out Back
-1075 Piston Kit
-PSP 3X Cams (degreed to 106)
-Mikuni RS34 Carbs
-Pod Air Filters
-Dyna S Coils and Ignition
-Race Tech Valve Cartridge Emulators up Front
-Ohlins Shocks out Back
Please Log in or Create an account to join the conversation.
Moderators: Street Fighter LTD
