Extreme Power loss, won't run right

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16 Oct 2015 19:04 - 17 Oct 2015 11:30 #694831 by girlbollas
Extreme Power loss, won't run right was created by girlbollas
I have a 1981 Kawasaki KZ305 CSR A-1. This bike sat out in the elements from 1984 until i 2012 when i came acquired it. i went through the bike and it has been running great since December of 2012. I took the bike out on the highway for the first time in since 1984 about 6 months ago. On the way home the bike revved up uncontrollably. I sealed the carb to engine boots, and went through the carbs again. One of the vacuum pistons had a hole in it. I replaced the piston and vacuum tested the carbs. Test drove the bike and cannot gain any speed. The bike will now idle (at 1200 rpm with the idle adjustment screw all the way out, but the throttle response is non-existent.) Top speed 30 mph after 5 minutes. I have since checked compression (130psi both cylinders), valve clearance (intake .14 mm, exhaust .21 mm), points gap, and timing. I don't know what to do now. Any suggestions?
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Last edit: 17 Oct 2015 11:30 by girlbollas.

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  • SWest
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  • 10 22 2014
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16 Oct 2015 19:12 #694834 by SWest

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16 Oct 2015 20:13 #694840 by punisher11b
Replied by punisher11b on topic Extreme Power loss, won't run right
You should definitely post some pics of the bike if you can. Are you still using the stock airbox setup? Fuel filter been checked ? It sounds like you getting poor combustion ( air/fuel) or restriction to fuel flow.

- good luck

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16 Oct 2015 22:58 #694846 by jackleberry
Replied by jackleberry on topic Extreme Power loss, won't run right
"I sealed the carb to engine boots" smells fishy. Many have tried and failed to restore old carb holder with silicone and snake oil. Long story short: it doesn't work: you have to buy new ones.

1997 KZ1000P (P16)
2001 KZ1000P (P20)

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17 Oct 2015 03:47 #694858 by SWest
Replied by SWest on topic Extreme Power loss, won't run right
Yup. Sometimes money is short and sealing is only temporary. Mine lasted 20 years, I expect my new ones to last as long. B)
Steve
www.diablocycle.com/-Parts/
jbmindustries.com/

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17 Oct 2015 07:15 #694878 by missionkz
Replied by missionkz on topic Extreme Power loss, won't run right
Mine are 38 years old and don't leak at all. Nobody said

Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado

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17 Oct 2015 12:14 #694915 by girlbollas
Replied by girlbollas on topic Extreme Power loss, won't run right
I forgot to mention this bike is completely stock. I have attached some pictures of the plugs. Yes, i am using the OE air-box. The fuel filter is new as of last night. The carb to engine boots did not have any visible cracks, i read they were a common problem so i coated them in black rtv silicone just in case. With the bike running i coated them in brake cleaner and there was no change in RPM. I ordered some new ones, just waiting for them to come in. This bike is equipped with 2 Keihin CV32 carburetors. If the issue is that the carbs need to be tuned, is the fuel adjusting screw located behind the attached plug?
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17 Oct 2015 14:01 #694920 by 650ed
Replied by 650ed on topic Extreme Power loss, won't run right
If the carb holders have cracks they will be on the mating surfaces where the holders seal against the cylinder head rather than along the length of the holders. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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17 Oct 2015 14:09 #694923 by punisher11b
Replied by punisher11b on topic Extreme Power loss, won't run right
Are the spark plugs wet? A picture of the sparkplugs could go along way. Maybe i missed it but Does putting on the choke make a difference? If it was running correctly before, then you worked on the carb ( found a bad diaphragm), I would say maybe one cylinder is getting different fuel air mix than the other.

- good luck

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17 Oct 2015 15:34 #694933 by SWest

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17 Oct 2015 17:18 #694969 by punisher11b
Replied by punisher11b on topic Extreme Power loss, won't run right
Yeah it looks like either your running really rich on one cylinder ( if that right plug is actually wet in the picture) or its not firing. You could measure the exhaust temp at idle. The temp differnce between the cylinders can tell you a lot. IR thermometers are fairly cheap.

- good luck

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03 Nov 2015 22:31 #697133 by chimike
Replied by chimike on topic Re:Extreme Power loss, won't run right
I had the same issue with mine. It turned out the coils were the issue. Also the plug you point to on the carb is hiding the fuel mixture screw. On my carbs there was a lot of junk in there. Perhaps a full tear down of the carbs to clean is in order. I used m.e.k. and after a 24 hour soak the carbs came out nice.

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