750E Cam Chain Tensioner Install

  • Nessism
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750E Cam Chain Tensioner Install

03 Oct 2015 15:20
#693197
Just got the top end installed and valves all adjusted up on my 750E. Went to install the valve cover and the cam chain rub block in the cover is depressing on the chain and seemingly stressing it. Do you guy wait until the cover is installed before you release the chain tensioner plunger? Also, what should be done with the lockscrew after it's released? Don't want to snug it down too much or the tensioner won't work but right now it's just loose..

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  • 650ed
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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 15:23
#693199
Check with others first, but I believe you need to remove the tensioner. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • SWest
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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 15:24
#693200
I would.
Steve

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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 17:19
#693216
Think I'll pull off the spring cap and let the plunger go back a little, then lock it down. Then release the plunger after the cover is back on. Kind of a pain.

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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 17:31
#693217
You're depending on it moving freely. I'd take it off and make sure it works.
Steve

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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 17:49
#693221
swest wrote: You're depending on it moving freely. I'd take it off and make sure it works.
Steve

I rebuilt it. I KNOW it works.

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  • RonKZ650
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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 17:53
#693222
Put the longer 6mm bolt in place of the short bolt on the tensioner to lock it's position before dissassembly, then after done remove the long bolt and reinstall the short is the way to do it. If you let the tensioner rod extend then no way to retract it without removing the tensioner.
321,000 miles on KZ's that I can remember. Not going to see any more.

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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 17:57 - 03 Oct 2015 17:59
#693223
You should remove the tensioner before reinstalling the valve cover.
The valve cover must be in place before the tensioner can be adjusted.
Bill
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Honda Valkyrie, 2009 Yamaha Roadliner S. 1983 Honda GL 1100
Projects:
1985 ZN1300
Last edit: 03 Oct 2015 17:59 by KZQ.

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  • missionkz
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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 18:03
#693224
I removed mine. Loosened the lock bolt and manually pushed the tension rod in all the way, locked the bolt and after installing everything on the top, with the correct cam and chain set up.....remounted the adjuster, loosened the lock bolt and let the plunger slide into the chain for what I think is the correct tension on the slack side.
Then just tightened the jam nut.
Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado

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Re: 750E Cam Chain Tensioner Install

03 Oct 2015 18:19 - 03 Oct 2015 18:20
#693225
Got it.:)

Removed the tensioner spring cap and released the wedge. Going to install the cover then screw down the cap/spring again.

Still not sure what to do with the lock screw. Just leave it loose?


[IMG
Last edit: 03 Oct 2015 18:20 by Nessism.

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  • jertho
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Re: 750E Cam Chain Tensioner Install

04 Oct 2015 16:06
#693348
I think you need to tighten the lock screw to hold the proper tension on the chain. If it is loose I believe the chain would be able to push against the spring causing it to move.
Jerry
1978 kz750 twin

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Re: 750E Cam Chain Tensioner Install

11 Oct 2015 02:52
#694112
Nessism wrote: Got it.:)

Removed the tensioner spring cap and released the wedge. Going to install the cover then screw down the cap/spring again.

Still not sure what to do with the lock screw. Just leave it loose?


[IMG

The "lock screw" does not hold the tensioner in one place. It keeps it from sliding all the way out. The tip of the bolt fits into a recession in the tensioner rod.

My best practice-
1. Remove spring cap
2. Remove lock bolt and replace (loosely) with longer bolt to hold tensioner in place
3. Push down on timing chain between the cams to slightly increase chain play
4. While holding chain down, tighten longer lock bolt in tensioner to hold the tensioner in this compressed state
5. Install cam cover
6. Install spring and cover in tensioner
7. Remove long lock bolt and replace with original shorter bolt
8. Have a beer
1977 KZ650 (1982 KZ750-4 Engine)
Vance & Hines 4:1
K&N Pods

1977 KZ1000
Kerker 4:1
K&N Pods

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