"Thar she blows! " Tyrell's GPz550

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26 Jul 2015 13:53 - 26 Jul 2015 14:17 #682836 by Tyrell Corp
"Thar she blows! " Tyrell's GPz550 was created by Tyrell Corp
My 81 Gpz needed some attention, the primary starter clutch was slipping and I was planning to upgrade to forged wiseco 615cc pistons probably with a big valve cylinder head and base circle skim fast road cams.

Recently it develoed what sounded like a top end rattle which got a lort worse over the course of the next few hundred miles. What was a tired and slightly smoky engine got a lot worse....I knew I was on 99% by then.

This is the bike with slipping starter rattly motor and smokey exhuast.









much worse now -totally stufed.




This is what i found...

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wrist pin fine



Bore not so happy, scored also on the other side


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Piston boss badly cracked


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.
I think i know what went wrong here. no probs, the engine was coming out and the block was coming off anyway. Call it routine maintenance. :laugh:

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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Last edit: 26 Jul 2015 14:17 by Tyrell Corp.

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26 Jul 2015 15:06 #682847 by SWest
Replied by SWest on topic "Thar she blows! " Tyrell's GPz550
Looks like the piston was flopping from side to side.
Steve

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27 Jul 2015 17:43 #683051 by Tyrell Corp
Replied by Tyrell Corp on topic "Thar she blows! " Tyrell's GPz550
It sounded just like the wrist pin rattling in the top end, it got worse from just noticeable to really bad within a few hundred miles. The pin looks fine, half of one piston circilp was missing and the pin was floating far too much beyonfd the circlip groove . The worst damage to the top of the cylinder wall is quite localised.

I think it might be detonation damage. I was fooling around with a defective advancer and got some severe pinking open throttle on the highway. I wanted to feel the difference and knew the pistons were on their last leags.

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

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28 Jul 2015 07:25 #683107 by harm
Replied by harm on topic "Thar she blows! " Tyrell's GPz550
Bummer, So you will probably go thru the bottom end too?

Tom
Holland, MI

1980 KZ550 ELR


2011 Concours14

2017 KX450 [/color]

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28 Jul 2015 12:52 - 28 Jul 2015 12:56 #683153 by Tyrell Corp
Replied by Tyrell Corp on topic "Thar she blows! " Tyrell's GPz550
Probably not, all the shrapnel fellto the bottom of the sump. I might split it anyway, I can't remeber if I fitted a new primary chain or not. Bottom end all ok it seemed ok when I built it .

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1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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Last edit: 28 Jul 2015 12:56 by Tyrell Corp.

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