KZ550 Head Gasket

  • SWest
  • Offline
  • Sustaining Member
  • 10 22 2014
More
12 Jul 2015 18:43 #680604 by SWest

Please Log in or Create an account to join the conversation.

More
12 Jul 2015 18:50 #680606 by nickleo373
Replied by nickleo373 on topic KZ550 Head Gasket

swest wrote: Looks like you're out of oil.
Steve

The bike was on its sidestand in the pic

1981 KZ550C LTD
"If you ain't first, you're last"

Please Log in or Create an account to join the conversation.

  • SWest
  • Offline
  • Sustaining Member
  • 10 22 2014
More
12 Jul 2015 21:37 #680635 by SWest

Please Log in or Create an account to join the conversation.

  • Tyrell Corp
  • Offline
  • User
  • "You were made as well as we could make you"
More
13 Jul 2015 05:31 #680653 by Tyrell Corp
Replied by Tyrell Corp on topic KZ550 Head Gasket
Before surgery I always use some release fluid, like 'plus gas' or similar...(not WD40 !) spray onto the exhaust nuts and also the 5 x M6 nuts that hold the head to the block. Also spray some down the head studs, the block can stick here. 'Wasting' a few mins here can save hours of wasted time drilling out snapped studs etc.

You have checked your valve clearances already?

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

Please Log in or Create an account to join the conversation.

  • The_Proletariat
  • Offline
  • User
  • "Cocaine is a hell of a drug"
More
13 Jul 2015 06:25 #680668 by The_Proletariat
Replied by The_Proletariat on topic KZ550 Head Gasket
Are you buying a gasket kit or each gasket individually?

1982 Kawasaki KZ550 LTD

Please Log in or Create an account to join the conversation.

More
13 Jul 2015 10:45 #680707 by nickleo373
Replied by nickleo373 on topic KZ550 Head Gasket
I used liquid wrench on all the screws and bolts that needed to come out. I snapped a valve cover screw last winter and I didn't want to relive that experience. I did the valve clearance check a couple days ago. I need to replace 2 of my intake shims.

I bought the complete gasket kit from Z1 a couple days ago. It comes with every engine gasket. I'm still waiting for it to come in the mail

1981 KZ550C LTD
"If you ain't first, you're last"

Please Log in or Create an account to join the conversation.

  • CoreyClough
  • Offline
  • User
  • GPz550 Addiction
More
14 Jul 2015 05:17 #680782 by CoreyClough
Replied by CoreyClough on topic KZ550 Head Gasket
Is it leaking from the head to cylinder or is it between the case and cylinders? I didn't read where you pinpointed the leak/seep.

My experience with head gaskets on a stock engine, is the factory all metal ones work better than the aftermarket fibrous ones.

I also agree if you have the head off, send it out for a rebuild. I know APE can replace those stock steel valve guides with bronze ones in the rebuild process.

'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

Please Log in or Create an account to join the conversation.

More
14 Jul 2015 07:36 #680792 by Nessism
Replied by Nessism on topic KZ550 Head Gasket
It's more work but highly recommended to replace the cylinder base gasket and valve stem seals while the head is off. Also, make sure you set the valve clearances before calling your top end rebuild DONE. Doing a little more work upfront will pay off in the end.

Please Log in or Create an account to join the conversation.

  • SWest
  • Offline
  • Sustaining Member
  • 10 22 2014
More
14 Jul 2015 07:47 #680797 by SWest

Please Log in or Create an account to join the conversation.

More
14 Jul 2015 09:58 #680814 by nickleo373
Replied by nickleo373 on topic KZ550 Head Gasket
I was thinking about doing the base gasket too because it looks like only a few more bolts and it comes off. I cant find a socket set small enough to fit in to get the bolts undone though.
I checked the valve clearances once using the Clymer manual. Apparently the factory manual says I need to measure with the cam lobes facing the side of the engine instead of 180 degrees from the valve. Is it possible to check the valve clearances with the head on a bench or does it need to be attached to the rest of the engine?

1981 KZ550C LTD
"If you ain't first, you're last"

Please Log in or Create an account to join the conversation.

  • SWest
  • Offline
  • Sustaining Member
  • 10 22 2014
More
14 Jul 2015 10:42 #680816 by SWest
Replied by SWest on topic KZ550 Head Gasket
You can test it on the bench just like you said. You should replace the valve guide seals while you're at it and check the valves and guides.
Steve

Please Log in or Create an account to join the conversation.

More
14 Jul 2015 11:10 #680819 by nickleo373
Replied by nickleo373 on topic KZ550 Head Gasket
Ok cool. I'll remeasure them today. I checked the valves when I pulled the head off and they all look good. The engine just turned 10,000 miles last week so I wasn't expecting many problems in terms of engine wear. The bike was sitting for 7 years before I purchased it so the dried up gaskets are the main problem. The engine kit I ordered comes with every gasket and seal so I'll replace everything just to be sure

1981 KZ550C LTD
"If you ain't first, you're last"

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum