77 kz 1000 valves

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24 Jun 2015 07:40 #678080 by A1rider
77 kz 1000 valves was created by A1rider
thanks for the last replies...got to checking those valves and just want some second opinions (current Kawasaki dealerships are clue less on these old bikes) So after getting a good system going with the "BATWING" tool, it worked fine. Now to the shimming, intake valve 1 was measured at .008 with a 220 shim (2.20mm) to get to the higher side of the tolerance (.004) and with each shim increasing by .002 I would need to use a 230 shim? Also on a couple of valves I had .005 clearance (.006 would not fit and the .005 was snug) Is that OK? replacing a shim on those would take me to .003. I havent purchased the shims yet as to why Im asking.

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  • SWest
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  • 10 22 2014
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24 Jun 2015 08:02 #678084 by SWest
Replied by SWest on topic 77 kz 1000 valves
Go with 225 and leave the others alone. .005 is fine. They will seat in as time goes on. Better a touch loose than tight. You'll find there is a small variance in sizes and cam bearing slop can be a factor here. I always buy a couple sizes smaller while I'm at it.
Steve
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