Removing rust scaling on cylinder?

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15 Dec 2014 11:55 - 15 Dec 2014 11:57 #656088 by taylee
Removing rust scaling on cylinder? was created by taylee
This bike I just pickedup had been sitting for nearly 8 years. Thus, water had found it's way into the cylinder and there is rust scale built up on two of the cylinders. is there a way to remove it without having bore or reline the cylinders?

Here is how the pistons were when I pulled the head. Here I have sprayed them with penetrating oil, letting them soak.

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1985 GPZ750 (non-turbo)
Last edit: 15 Dec 2014 11:57 by taylee.

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15 Dec 2014 12:24 #656090 by PLUMMEN
Replied by PLUMMEN on topic Removing rust scaling on cylinder?
Is it just surface rust?Maybe try some carb cleaner and a green scuff pad. ;)

Still recovering,some days are better than others.

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15 Dec 2014 13:02 #656093 by bountyhunter
Replied by bountyhunter on topic Removing rust scaling on cylinder?
Problem is that as you scrub them, the debris will fall down and get trapped in the rings.

1979 KZ-750 Twin

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15 Dec 2014 13:10 #656096 by taylee
Replied by taylee on topic Removing rust scaling on cylinder?
I've aleady got the cylinders off the pistons. There was rust and water stuck in the oil rings. So I will replace all the rings to be safe.

1985 GPZ750 (non-turbo)

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15 Dec 2014 13:12 - 15 Dec 2014 13:14 #656097 by PLUMMEN
Replied by PLUMMEN on topic Removing rust scaling on cylinder?
:) :) :) :)

Still recovering,some days are better than others.
Last edit: 15 Dec 2014 13:14 by PLUMMEN.

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  • SWest
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  • 10 22 2014
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15 Dec 2014 14:05 #656102 by SWest
Replied by SWest on topic Removing rust scaling on cylinder?
Something few people know. When the cylinders rust, they are stained far into the metal. Back in 87 when I was rebuilding my bike after the wreak, I had a set of Z2 750 barrels. The 903 ones were bored off center by this guy they called "nigger Lee." I don't know why everyone called him that, ( he was Jewish), maybe I do. Any way, I had Clupper racing bore out the 750 barrels to 1015. Lots of meat to take out, they were mad but did a fine job. After all that metal was taken out, I could still see the rust stains. Didn't hurt anything and I still have them stashed away. I bought some KZ 1000 barrels on eBay and that's what I'm using now. (barley fit). The 903 barrels would overheat if bored more than 1015, not much room anyway, but now I can go out a lot more if I want to.
Just saying.
Steve

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