Ignition Problem?
- Kenneth Brisco
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Ignition Problem?
08 Feb 2014 22:20
Hey guys, I'm new to this forum but have been reading. I got a problem and was hoping one of you guys if not more had a solution. I have a 95 KZ1000p that I just recently purchased. Just put new plug wires on but cylinder number 4 isn't running. I checked compression and it's was good. Sparked plug showed it was getting fuel. All other 3 cylinders are running hot and well. Cylinder 4 dead cooled. Any suggestions?
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- Patton
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Re: Ignition Problem?
08 Feb 2014 22:33Kenneth Brisco wrote: Hey guys, I'm new to this forum but have been reading. I got a problem and was hoping one of you guys if not more had a solution. I have a 95 KZ1000p that I just recently purchased. Just put new plug wires on but cylinder number 4 isn't running. I checked compression and it's was good. Sparked plug showed it was getting fuel. All other 3 cylinders are running hot and well. Cylinder 4 dead cooled. Any suggestions?
Hello, Kenneth Brisco, and WELCOME to KZr!

The usual suspects:
Defective spark plug;
Lack of compression (perhaps due to insufficient valve clearance);
Improper pilot mixture (perhaps maladjusted, or too high fuel level inside float bowls).
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- Kenneth Brisco
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Re: Ignition Problem?
08 Feb 2014 23:38
See I checked compression of that cylinder and it was good. So maybe just a defective spark plug. I'll test it when I get home. Thanks for your time Patton.
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- 650ed
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Re: Ignition Problem?
09 Feb 2014 07:05
One thing you might try that can at least eliminate some variables - if you can hook the #4 spark plug wire to #1 and the #1 wire to #4 you can make sure there are no issues with the coil, wire, or cap. If #1 still runs but #4 still fails to run all the ignition stuff is good. If the problem moves from #4 to #1 you have something going wrong in the coil, wire, or cap. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- Kenneth Brisco
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Re: Ignition Problem?
09 Feb 2014 08:40
Wow, that's a great idea. Can't believe I didn't think of that. Thanks 650ed. I'm gonna try that in a bit I'll let you know how that goes.
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- Kenneth Brisco
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Re: Ignition Problem?
09 Feb 2014 13:46
So all plug wires work. All cylinders have compression. I switched the wires around still nothing.
Also I ran the wires where left side coil had 1 on top 4 on bottom. Right side coil had 3 on top, 2 on bottom. This setup still left my cylinder #4 cold and ended up causing a fire.
Any suggestions?
Also I ran the wires where left side coil had 1 on top 4 on bottom. Right side coil had 3 on top, 2 on bottom. This setup still left my cylinder #4 cold and ended up causing a fire.
Any suggestions?
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- oldzed
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Re: Ignition Problem?
09 Feb 2014 14:11 - 09 Feb 2014 14:16
sounds like a blocked pilot jet in the carbs.
by any chance is it a vacuum fuel tap? does it connect to no 4?
had the same problem with a set of carbs recently.
the vacuum pipe was split and was sucking in air.
by any chance is it a vacuum fuel tap? does it connect to no 4?
had the same problem with a set of carbs recently.
the vacuum pipe was split and was sucking in air.
Last edit: 09 Feb 2014 14:16 by oldzed.
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- Kenneth Brisco
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Re: Ignition Problem?
09 Feb 2014 14:16
I can look at them.
The blocked pilot jet would explain the #4 cylinder in theory right? When I pulled that plug it had fuel though that's what's weird.
Can you explain why it might be a blocked pilot jet for me Oldzed?
The blocked pilot jet would explain the #4 cylinder in theory right? When I pulled that plug it had fuel though that's what's weird.
Can you explain why it might be a blocked pilot jet for me Oldzed?
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- Patton
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Re: Ignition Problem?
09 Feb 2014 20:57
Perhaps not applicable in this instance, but another consideration regarding compression is that a too tight valve in #4 could be sealing and allowing compression while cold, but lose all clearance and allow compression to escape when the engine warms.
In summary, acceptable cold compression figures do not necessarily guarantee acceptable warm compression figures.
Good Fortune!
In summary, acceptable cold compression figures do not necessarily guarantee acceptable warm compression figures.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- Patton
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Re: Ignition Problem?
09 Feb 2014 21:02Kenneth Brisco wrote: . . . When I pulled that plug it had fuel though that's what's weird . . . .
Remember to assure correct fuel level by performing the clear tube test.
A too high fuel level causes over-rich mixture in an otherwise perfect carb.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- Kenneth Brisco
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Re: Ignition Problem?
09 Feb 2014 21:05
What is the clear tube test? Never heard of it?
Also my petcock only has a on, prime, and reserve position so fuel is free flowing to the carbs and can't shut off completely. So I'm pretty sure the carbs are constantly flooded.
Also my petcock only has a on, prime, and reserve position so fuel is free flowing to the carbs and can't shut off completely. So I'm pretty sure the carbs are constantly flooded.
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- Patton
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Re: Ignition Problem?
09 Feb 2014 21:24 - 09 Feb 2014 21:26The petcock is designed to allow gasoline flow in the ON and RES positions only when the engine is running.
The PRI position should allow gasoline flow with or without the engine running.
Would recommend acquiring a genuine Kawasaki Factory Service Manual that covers the particular model at hand. Most of us are pretty much lost without it.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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Last edit: 09 Feb 2014 21:26 by Patton.
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