Head Re-torque Process

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25 Oct 2013 12:03 #611127 by daveo
Head Re-torque Process was created by daveo
I replaced the stock cylinder studs/nuts with an APE set a couple years ago. I've installed a different head a few months ago, and checked the cylinder head nut torque a couple times since. They seem fine, but I'm wondering if my method is correct. The nuts were oiled, and initially torqued to 42ft. lbs. They were rechecked at the same torque setting.

Can someone briefly explain the proper re-torque method? Does each nut need to be broke loose prior to re-torquing?

1982 KZ1100-A2

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25 Oct 2013 12:22 - 25 Oct 2013 13:01 #611129 by sbc1320
Replied by sbc1320 on topic Head Re-torque Process
Simply retorque after a full cool down cycle. No need to loosen and then retorque, just retorque.

1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..

Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..
Last edit: 25 Oct 2013 13:01 by sbc1320.
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25 Oct 2013 12:30 #611130 by zed1015
Replied by zed1015 on topic Head Re-torque Process
I've built hundreds of kz's and all I do is torque the head, run it up till hot and then leave overnight to cool and re-torque the next day.
Some people like to slacken them off and re-torque but it's a waste of time.
I usually re-check them after 500 miles or so with the engine cold and that's it until the next time the head is off.

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25 Oct 2013 12:39 #611131 by daveo
Replied by daveo on topic Head Re-torque Process
That would suggest things have not changed. May I want to re-torque to a higher setting, say 45ft/lbs. next time, or just leave it alone?

1982 KZ1100-A2

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25 Oct 2013 13:00 #611132 by sbc1320
Replied by sbc1320 on topic Head Re-torque Process
Leave it as is.

1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..

Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..
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25 Oct 2013 14:54 #611152 by bemoore
Replied by bemoore on topic Head Re-torque Process

zed1015 wrote: Some people like to slacken them off and re-torque but it's a waste of time.

Proper torque depends on the fastener being in motion when the wrench goes "click". If you're not going to re-torque, fine. But if you DO re-torque, the fastener needs to be loosened a little first, then re-torqued.

The force required to get two surfaces to start moving against each other is higher than it is to keep them moving. It's dynamic friction vs static friction.

If you just put the wrench on there, and push, if one bolt moves (but not all of them), now your head bolts are not all at the same torque.

77 KZ650C1 w/Kerker 4-1
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25 Oct 2013 20:30 #611175 by daveo
Replied by daveo on topic Head Re-torque Process
bemoore
The last time I went through them, one nut turned (broke loose). It rotated at least an additional half-turn before the applied torque clicked the wrench. The rest didn't turn, so is that one nut now tighter than the others? I assumed they were equal...hence my question.

1982 KZ1100-A2

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26 Oct 2013 05:11 #611195 by GPz550D1
Replied by GPz550D1 on topic Head Re-torque Process
That is why it is good to back off a 1/4-1/2 a turn and re-torque. If there is any corrosion between the washer/nut and head, the torquing of the nut is sometimes not sufficient to break the corrosion or other resistance between the fasteners. It may feel tight, but because of resistance, the fastener may not be properly torqued.

1981 KZ550-D1
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26 Oct 2013 06:24 #611201 by bemoore
Replied by bemoore on topic Head Re-torque Process

daveo wrote: bemoore
The last time I went through them, one nut turned (broke loose). It rotated at least an additional half-turn before the applied torque clicked the wrench. The rest didn't turn, so is that one nut now tighter than the others? I assumed they were equal...hence my question.

Yes, that one nut is tighter than the others. I would re-torque them all again as follows:
- Loosen one nut 1/8 turn or so.
- Re-torque THAT nut to spec, making sure that the nut is moving when the wrench goes "click".
- Repeat for the other nuts

You don't want to loosen more than one nut at a time.

77 KZ650C1 w/Kerker 4-1
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26 Oct 2013 09:27 #611221 by daveo
Replied by daveo on topic Head Re-torque Process
I'm uncertain about the torque spec, since these are not stock studs and nuts. They easily took the 42lbs/ft. initially,
and I'm thinking of going to 45 with them, just to add a wee- :unsure: squeeze.

1982 KZ1100-A2

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26 Oct 2013 12:31 #611226 by Garn
Replied by Garn on topic Head Re-torque Process
Daveo, good question. I have often found the nuts never move when re-tightening and once loosened [backed-off] will move a further 1/4 to 1/8 of a turn. Bemore has a good theory that.... the nut should be moving when the wrench goes "click".

RegardZ

1 x 73 Z1 (Jaffa), 74 Z1A, 76 Z900-A4
1 x 73 Yamaha TX500 & 98 fzx250 Zeal
Sydney Australia
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26 Oct 2013 12:32 #611227 by DFIGPZ
Replied by DFIGPZ on topic Head Re-torque Process

daveo wrote: I'm uncertain about the torque spec, since these are not stock studs and nuts. They easily took the 42lbs/ft. initially,
and I'm thinking of going to 45 with them, just to add a wee- :unsure: squeeze.

42 ft lbs is plenty do not push your luck you can pull threads out of upper case as for retorque loosen 1 nut at a time and tighten to 42ft lbs repeat for other remaining head nuts also no more than a 100 in lbs on 2 outer 6mm bolts do all this with engine cold.

1984 750 Turbo
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