kz750 twin pistons/rings

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06 Sep 2013 20:00 #605263 by Schmeck
Replied by Schmeck on topic kz750 twin pistons/rings
Well My friend is going to help me with the head because my cam plugs are stuck . is there a remedy for these stuck plugs? already tried to torch it up and that didnt work . got one plug out and thats bout it

1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust

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06 Sep 2013 20:11 #605267 by Nebr_Rex
Replied by Nebr_Rex on topic kz750 twin pistons/rings
I see a bike for parts coming up for sale soon. :(

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.

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06 Sep 2013 20:41 #605269 by Schmeck
Replied by Schmeck on topic kz750 twin pistons/rings
lol no , not my bike . Just needs some valve work is all . Hey bounty hunter , you said you live in the bay area . Chesapeake bay area? Any chance you can refer me to the shop u had that 200$ valve work done at? I want to pull the head, just have to get these plugs out to get at the bolts.

1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust

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06 Sep 2013 22:45 #605297 by Schmeck
Replied by Schmeck on topic kz750 twin pistons/rings
Finally got the head off . crescent wrench and a large tire iron was need to get the cam plugs out . Alittle disappointed when i took the head off . :/ Looks like I have a winter project. Valves are crusty black and pistons dont look too great either. Any opinions on how it looks compared to a normal motor ?

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1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust
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07 Sep 2013 03:59 #605339 by bountyhunter
Replied by bountyhunter on topic kz750 twin pistons/rings

Schmeck wrote: lol no , not my bike . Just needs some valve work is all . Hey bounty hunter , you said you live in the bay area . Chesapeake bay area? Any chance you can refer me to the shop u had that 200$ valve work done at? I want to pull the head, just have to get these plugs out to get at the bolts.

No, I am in northern California.

1979 KZ-750 Twin

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07 Sep 2013 04:01 #605341 by bountyhunter
Replied by bountyhunter on topic kz750 twin pistons/rings

Schmeck wrote: Finally got the head off . crescent wrench and a large tire iron was need to get the cam plugs out . Alittle disappointed when i took the head off . :/ Looks like I have a winter project. Valves are crusty black and pistons dont look too great either. Any opinions on how it looks compared to a normal motor ?

Doesn't look bad at all. The valves always gunk up with burned on oil over time if the seals are leaking, that's to be expected. Piston tops look OK. If you are going to try to clean the piston tops, be VERY careful to keep any crud from falling down the sides into the rings.

1979 KZ-750 Twin

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07 Sep 2013 04:05 #605342 by bountyhunter
Replied by bountyhunter on topic kz750 twin pistons/rings

Schmeck wrote: Any chance you can refer me to the shop u had that 200$ valve work done at?

Go to your local bike dealer and chat up one of the mechanics. Ask them what shop they use for their head work.

Schmeck wrote: I want to pull the head, just have to get these plugs out to get at the bolts.

You use the 10mm valve cover bolts. They thread down into the plugs. Then lay a piece of wood across the top and use a wrench to get under the head of the bolt with leverage. I used some paint stir sticks and a 13 mm wrench.

1979 KZ-750 Twin

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07 Sep 2013 11:05 #605361 by Schmeck
Replied by Schmeck on topic kz750 twin pistons/rings
Yeah I got the plugs and stuff out lol Used a wrench and a really long tire spoon . I also put a ratchet extension over top the plugs and tapped it gently to atleast get them moving . Also, can anyone give me the life expectancy on my pistons. Since winter is starting to set in , I might as well do all the work I can to the engine while its open .

1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust

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07 Sep 2013 16:45 #605397 by bountyhunter
Replied by bountyhunter on topic kz750 twin pistons/rings

Schmeck wrote: Also, can anyone give me the life expectancy on my pistons. .

I put 75k on the original pistons in mine.

1979 KZ-750 Twin

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08 Sep 2013 01:07 #605475 by Schmeck
Replied by Schmeck on topic kz750 twin pistons/rings
No idea how old my pistons are . but They wipe clean so I think im good. Do you have any suggestions on where to get exhaust valves? Or is ebay pretty much it for these bikes.

1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust

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08 Sep 2013 04:26 - 08 Sep 2013 04:32 #605495 by bountyhunter
Replied by bountyhunter on topic kz750 twin pistons/rings
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Schmeck wrote: No idea how old my pistons are . but They wipe clean so I think im good. Do you have any suggestions on where to get exhaust valves? Or is ebay pretty much it for these bikes.

I got a set of new valves cheap on ebay from Rusty Riders LLC. That was six years ago.

I would not assume the valves are bad until you see them. The valves in mine did 80k miles and probably still had life but I replaced them anyway.








1979 KZ-750 Twin
Last edit: 08 Sep 2013 04:32 by bountyhunter.
The following user(s) said Thank You: Schmeck

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09 Sep 2013 00:17 #605628 by Schmeck
Replied by Schmeck on topic kz750 twin pistons/rings
Should I just hit the outside of the valves with degreaser? And maybe a green pad.
I am going to try and get the valve head taken in somewhere to get it looked at. My new Viton valve seals just came in the mail yesterday. They are blue ( weird) but will hopefully be better than stock. I will have someone change those out and look at the valves for me. Right now Im just changing the seals and hopefully cleaning up the valves. After that, I will look at getting new shims as two of mine were out of spec. Thanks Bounty Hunter

1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust

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