kz750 twin pistons/rings
- Schmeck
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Re: kz750 twin pistons/rings
06 Sep 2013 20:00
Well My friend is going to help me with the head because my cam plugs are stuck . is there a remedy for these stuck plugs? already tried to torch it up and that didnt work . got one plug out and thats bout it
1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust
1988 El250 engine in custom hard tail frame - collecting dust
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- Nebr_Rex
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Re: kz750 twin pistons/rings
06 Sep 2013 20:11
I see a bike for parts coming up for sale soon.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
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- Schmeck
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Re: kz750 twin pistons/rings
06 Sep 2013 20:41
lol no , not my bike . Just needs some valve work is all . Hey bounty hunter , you said you live in the bay area . Chesapeake bay area? Any chance you can refer me to the shop u had that 200$ valve work done at? I want to pull the head, just have to get these plugs out to get at the bolts.
1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust
1988 El250 engine in custom hard tail frame - collecting dust
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- Schmeck
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Re: kz750 twin pistons/rings
06 Sep 2013 22:45
Finally got the head off . crescent wrench and a large tire iron was need to get the cam plugs out . Alittle disappointed when i took the head off .
Looks like I have a winter project. Valves are crusty black and pistons dont look too great either. Any opinions on how it looks compared to a normal motor ?

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1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust
1988 El250 engine in custom hard tail frame - collecting dust
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- bountyhunter
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Re: kz750 twin pistons/rings
07 Sep 2013 03:59No, I am in northern California.Schmeck wrote: lol no , not my bike . Just needs some valve work is all . Hey bounty hunter , you said you live in the bay area . Chesapeake bay area? Any chance you can refer me to the shop u had that 200$ valve work done at? I want to pull the head, just have to get these plugs out to get at the bolts.
1979 KZ-750 Twin
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- bountyhunter
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Re: kz750 twin pistons/rings
07 Sep 2013 04:01Doesn't look bad at all. The valves always gunk up with burned on oil over time if the seals are leaking, that's to be expected. Piston tops look OK. If you are going to try to clean the piston tops, be VERY careful to keep any crud from falling down the sides into the rings.Schmeck wrote: Finally got the head off . crescent wrench and a large tire iron was need to get the cam plugs out . Alittle disappointed when i took the head off .Looks like I have a winter project. Valves are crusty black and pistons dont look too great either. Any opinions on how it looks compared to a normal motor ?
1979 KZ-750 Twin
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- bountyhunter
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Re: kz750 twin pistons/rings
07 Sep 2013 04:05Go to your local bike dealer and chat up one of the mechanics. Ask them what shop they use for their head work.Schmeck wrote: Any chance you can refer me to the shop u had that 200$ valve work done at?
You use the 10mm valve cover bolts. They thread down into the plugs. Then lay a piece of wood across the top and use a wrench to get under the head of the bolt with leverage. I used some paint stir sticks and a 13 mm wrench.Schmeck wrote: I want to pull the head, just have to get these plugs out to get at the bolts.
1979 KZ-750 Twin
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- Schmeck
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Re: kz750 twin pistons/rings
07 Sep 2013 11:05
Yeah I got the plugs and stuff out lol Used a wrench and a really long tire spoon . I also put a ratchet extension over top the plugs and tapped it gently to atleast get them moving . Also, can anyone give me the life expectancy on my pistons. Since winter is starting to set in , I might as well do all the work I can to the engine while its open .
1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust
1988 El250 engine in custom hard tail frame - collecting dust
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Re: kz750 twin pistons/rings
07 Sep 2013 16:45I put 75k on the original pistons in mine.Schmeck wrote: Also, can anyone give me the life expectancy on my pistons. .
1979 KZ-750 Twin
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- Schmeck
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Re: kz750 twin pistons/rings
08 Sep 2013 01:07
No idea how old my pistons are . but They wipe clean so I think im good. Do you have any suggestions on where to get exhaust valves? Or is ebay pretty much it for these bikes.
1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust
1988 El250 engine in custom hard tail frame - collecting dust
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Re: kz750 twin pistons/rings
08 Sep 2013 04:26 - 08 Sep 2013 04:32
No eBay APP ID and/or Cert ID defined in Kunena configurationNo eBay APP ID and/or Cert ID defined in Kunena configurationNo eBay APP ID and/or Cert ID defined in Kunena configuration
I would not assume the valves are bad until you see them. The valves in mine did 80k miles and probably still had life but I replaced them anyway.
I got a set of new valves cheap on ebay from Rusty Riders LLC. That was six years ago.Schmeck wrote: No idea how old my pistons are . but They wipe clean so I think im good. Do you have any suggestions on where to get exhaust valves? Or is ebay pretty much it for these bikes.
I would not assume the valves are bad until you see them. The valves in mine did 80k miles and probably still had life but I replaced them anyway.
1979 KZ-750 Twin
Last edit: 08 Sep 2013 04:32 by bountyhunter.
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- Schmeck
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Re: kz750 twin pistons/rings
09 Sep 2013 00:17
Should I just hit the outside of the valves with degreaser? And maybe a green pad.
I am going to try and get the valve head taken in somewhere to get it looked at. My new Viton valve seals just came in the mail yesterday. They are blue ( weird) but will hopefully be better than stock. I will have someone change those out and look at the valves for me. Right now Im just changing the seals and hopefully cleaning up the valves. After that, I will look at getting new shims as two of mine were out of spec. Thanks Bounty Hunter
I am going to try and get the valve head taken in somewhere to get it looked at. My new Viton valve seals just came in the mail yesterday. They are blue ( weird) but will hopefully be better than stock. I will have someone change those out and look at the valves for me. Right now Im just changing the seals and hopefully cleaning up the valves. After that, I will look at getting new shims as two of mine were out of spec. Thanks Bounty Hunter
1979 kz750 twin -Soon to be roadworthy
1988 El250 engine in custom hard tail frame - collecting dust
1988 El250 engine in custom hard tail frame - collecting dust
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