Piston Domes
- 650ed
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Piston Domes
11 Apr 2013 23:03
I've seen a number of pictures of different engines being rebuilt, and it brings a question to mind. The tops of new stock pistons are sometimes very rough, but sometimes I see pictures where the tops look to be very smooth or polished. Should piston domes be polished when rebuilding, or doesn't it really matter one way or the other? Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- wireman
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Re: Piston Domes
11 Apr 2013 23:49
Id say the surface finish is directly related to amount of machine work done to pistons.

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- bountyhunter
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Re: Piston Domes
12 Apr 2013 02:48 - 12 Apr 2013 02:55I polished the tops of my pistons when I did my rebuild using progressively finer sandpaper grits. The theory was that if it was smoother, heavy carbom would not be as likely to accumulate as much..... I should point out, the finest grit I used was about 180. I don't think mirror finishing is a good thing, I was just trying to level the major craters.650ed wrote: I've seen a number of pictures of different engines being rebuilt, and it brings a question to mind. The tops of new stock pistons are sometimes very rough, but sometimes I see pictures where the tops look to be very smooth or polished. Should piston domes be polished when rebuilding, or doesn't it really matter one way or the other? Ed
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Last edit: 12 Apr 2013 02:55 by bountyhunter.
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Re: Piston Domes
12 Apr 2013 02:49The tops appear to have no machining, they look like cast parts and only the critical sizing dimensions are machined. The rest are just cast rough finish.wireman wrote: Id say the surface finish is directly related to amount of machine work done to pistons.
1979 KZ-750 Twin
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- Powerstroke_fan
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Re: Piston Domes
12 Apr 2013 08:05
my mtcs had a smooth top.
1980 kz1000B4 LTD- 1327cc 9-1 comp
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Psp-3x cams
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2014- ZX14R all stock for now
Ported J model head
Psp-3x cams
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Stretched 4-6 over running Hayabusa rear rim with 190 rear tire
Complete frame brace kit installed
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2014- ZX14R all stock for now
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- turboking
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Re: Piston Domes
12 Apr 2013 08:35
:ohmy: cast vs forged :woohoo: .......forged pistons have smooth machined tops and valve reliefs.....a cast piston usually has valve reliefs built in along with the front pointing installation arrow ...... :huh: all forged pistons like mtc's,JE's have a smooth finish machined top :dry:
:pinch: BTW.forged pistons are stronger than cast
:pinch: BTW.forged pistons are stronger than cast
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1985 GS 1150E
1983 GS 1100E
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1979 kz 1000 mk II ATP turbo
1975 Z1 960 cc Mr. Turbo
1975 Z1 1428 big block ATP turbo
1976 Kz900 1103 cc ATP turbo
1985 GS 1150E
1983 GS 1100E
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Re: Piston Domes
12 Apr 2013 08:36 - 12 Apr 2013 08:42Attachment piston.jpg not found
They get extra machine work done at factory to make the domes and valve notches just right,that and the forging process leaves a denser/smoother surface compared to a casting to start with.

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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Last edit: 12 Apr 2013 08:42 by wireman.
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Re: Piston Domes
12 Apr 2013 08:53
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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Re: Piston Domes
12 Apr 2013 09:06
Cool video! Thanks!
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- dbsuperbiker
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Re: Piston Domes
14 Apr 2013 18:50
Ideally the piston top is coated with an insulating layer, either ceramic or hard carbon build up. This keeps the heat (heat is power) in the combustion chamber where it can push the piston down harder.
It's not about pretty...it's about HP.
It's not about pretty...it's about HP.
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