Oil Cooler Questions.

  • 4TheKZ1000
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24 Jan 2013 22:03 #569063 by 4TheKZ1000
Oil Cooler Questions. was created by 4TheKZ1000
When I remover the oil pipe and add my oil cooler fittings to the upper case.....is there a output fitting and imput fitting.

Which fitting pumps the oil to the cooler and which one is the return line?

Its a pre-J engine.

Thanks.

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  • wireman
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24 Jan 2013 22:11 #569067 by wireman
Replied by wireman on topic Oil Cooler Questions.
Take a look at omrs build post,hes got everything pretty well documented B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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24 Jan 2013 22:18 - 24 Jan 2013 22:21 #569072 by Old Man Rock
Replied by Old Man Rock on topic Oil Cooler Questions.
Lower fitting (where oil switch fits into) off top of engine case is fed from oil pump down below.
This 3/8ths line will feed into either end of the oil cooler.

The return line from the other end of the cooler will go to the upper case fitting behind the cylinder (right side of rear engine, oil pressure screw tube)thus feeding oil back into the system being passed up into/through the rear cylinder studs up to the head.

One with thread for oil switch, mounts to top of engine case.




Definitely use new O-rings... As me how I learned this.... (See image) :ohmy: :laugh:

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 24 Jan 2013 22:21 by Old Man Rock.
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24 Jan 2013 22:23 #569077 by 4TheKZ1000
Replied by 4TheKZ1000 on topic Oil Cooler Questions.
Thanks OMR...... B)

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24 Jan 2013 22:40 #569081 by 4TheKZ1000
Replied by 4TheKZ1000 on topic Oil Cooler Questions.
I know that the pressure switch fitting is 1/4 inch NPT.

Looks like the other fitting has a bigger thread size......anyone know this size?

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24 Jan 2013 22:47 #569084 by Old Man Rock
Replied by Old Man Rock on topic Oil Cooler Questions.
3/8ths line on both cooler feeds into barbed fittings.... Same....

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
The following user(s) said Thank You: 4TheKZ1000

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24 Jan 2013 22:49 #569087 by 4TheKZ1000
Replied by 4TheKZ1000 on topic Oil Cooler Questions.

Old Man Rock wrote: 3/8ths line on both cooler feeds into barbed fittings.... Same....


Im going to run AN fittings on mine....so need to remove barb fittings.

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25 Jan 2013 15:54 #569226 by pete greek1
Replied by pete greek1 on topic Oil Cooler Questions.
OMR, do you have pics. of the best way to route the hoses, from cooler to fittings ?... Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!
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25 Jan 2013 17:25 #569244 by Old Man Rock
Replied by Old Man Rock on topic Oil Cooler Questions.
Can't really say what's the BEST but for me the shortest route possible would be the best....

Under engine case seemed a PITA for oil changes and possible punctures not to mention added heat off exhaust.

Over engine also seemed a PITA due to heat on lines, kind of defeats the purpose of an oil cooler (to cool the oil down)....

Here's on my last build.



1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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The following user(s) said Thank You: 4TheKZ1000

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25 Jan 2013 21:18 #569272 by Patton
Replied by Patton on topic Oil Cooler Questions.
Another option, cheap, durable, subdued.





Good Fortune! :)

1973 Z1
KZ900 LTD
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26 Jan 2013 13:50 #569368 by pete greek1
Replied by pete greek1 on topic Oil Cooler Questions.
Thanks, OMR, & Patton

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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26 Jan 2013 14:08 #569371 by wireman
Replied by wireman on topic Oil Cooler Questions.

Patton wrote: Another option, cheap, durable, subdued.





Good Fortune! :)

Im wondering about that billet aluminum motor mount,what else is patton trying to hide? :laugh:

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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