Z750L3/KZ750R starter clutch

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27 Oct 2012 10:30 #555999 by Jesper
Z750L3/KZ750R starter clutch was created by Jesper
Need to repair the starter clutch on my Z750.
I know it can be done with the engine still in the frame.
Is there a "how to" guide somewhere?
I know I can gat to it from the bottom, and that the clutch basket has to come of. But what else

Regards
Jesper

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27 Oct 2012 12:35 #556009 by Calico
Replied by Calico on topic Z750L3/KZ750R starter clutch
I just had to do this job on my 82' 750ltd. Yes, if time is a factor, you can do this with the engine in. Though reassembly is like playing Jenga backwards. Gravity becomes your enemy and you'll find yourself wishing you were born with a small extra arm growing out of your neck. (you'll see what I mean). So, you'll be removing; both covers, clutch assembly, exhaust, oil pan, secondary shaft cover plate, starter, oil pump; just to give you an idea of what you are getting into. It may sound daunting at first but as long as you remain methodical and pay attention to detail, it's not that painful. Do you have the Clymer book? There are also some helpful threads here. But if you want, since I'm in bed with the flu (blech) I have time to walk you through this step by step if you need. Also, is your bike a kz, zx? And what year please?

81' KZ750LTD 4 CYL
82' KZ750LTD 4 CYL

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  • Motor Head
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  • FIX UP YOUR BIKE RIGHT AND CHEAP
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27 Oct 2012 15:10 #556020 by Motor Head
Replied by Motor Head on topic Z750L3/KZ750R starter clutch
I suggest getting a Service Manual for your bike!
Also if you state KZ750L3 as the model, it is an in line 4 and not a twin, completely different to do the starter clutch.
Sprocket cover and stator cover, and pull the rotor to access the starter clutch.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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27 Oct 2012 18:43 #556032 by 650ed
Replied by 650ed on topic Z750L3/KZ750R starter clutch
Here's info on the KZ650 starter clutch repair. I don;t know that is is identical, but I believe if not it is very similar:

forums.kz650.info/index.php?action=dlatt...pic=586.0;attach=873

forums.kz650.info/index.php?topic=5152.0

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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27 Oct 2012 19:17 #556037 by Jesper
Replied by Jesper on topic Z750L3/KZ750R starter clutch
It's a kz750r or Z750L3
Got a Haynes for it.

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27 Oct 2012 20:43 #556042 by gengomerpyle
Replied by gengomerpyle on topic Z750L3/KZ750R starter clutch
i need to do the same thing to my 750R.

Jesper wrote: It's a kz750r or Z750L3
Got a Haynes for it.


1982 GPZ750R1 ELR
1978 Honda CB750F SuperSport
1971 Honda CB750K
1970 Honda CL100 Scrambler

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29 Oct 2012 11:32 #556212 by Calico
Replied by Calico on topic Z750L3/KZ750R starter clutch
Year?

81' KZ750LTD 4 CYL
82' KZ750LTD 4 CYL

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29 Oct 2012 12:09 #556215 by Jesper
Replied by Jesper on topic Z750L3/KZ750R starter clutch
L3 i a 1983 model.

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01 Nov 2012 15:36 #556689 by Calico
Replied by Calico on topic Z750L3/KZ750R starter clutch
Wow, I'm glad I checked back. Usually this site e-mails me on responces but whatever. Ok, cool bike! Pretty much the same set up as mine. So, have you removed anything yet or are you in the parts ordering phase? Other than the rebuild kit for your starter clutch, you'll be needing an oil pan gasket, clutch cover gasket, a couple of larger than normal sockets, an impact wrench, a torque wrench that reads low inches (harbor freight tools carries them cheap). Also, if you are due for an oil change, now will be the time to acquire the filter and oil. 1 more thing to consider; if you'ver heard a bunch of slack in your cam chain, you may want to look into a manual chain tensioner. I find them for about $50. If you need part contacts, just ask.

81' KZ750LTD 4 CYL
82' KZ750LTD 4 CYL

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02 Nov 2012 18:33 #556837 by Jesper
Replied by Jesper on topic Z750L3/KZ750R starter clutch
Have all the parts. Oil pan and sidecovers are off.
Next step is to fabricate a clinch holding tool, and then it looks like an easy fix

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02 Nov 2012 20:25 #556841 by gengomerpyle
Replied by gengomerpyle on topic Z750L3/KZ750R starter clutch
well when you get done with yours you can come over here and do mine :)

1982 GPZ750R1 ELR
1978 Honda CB750F SuperSport
1971 Honda CB750K
1970 Honda CL100 Scrambler

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03 Nov 2012 06:21 #556911 by Jesper
Replied by Jesper on topic Z750L3/KZ750R starter clutch
Sure. If you want to pay for the ticket

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