Exhaust stud removal

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18 Sep 2012 01:59 #549389 by sc/ant864
Exhaust stud removal was created by sc/ant864
What do you guy's use to remove exhaust studs? I tried the old 2 nut method and could not get 3 of my studs out without buggering my threads up. 2 of the 3 are brand new and I'd rather not destroy them. I thought about getting a stud remover but most of them have a knurled piece that dings up the shaft of the stud.

kzrider.com/forum/11-projects/543276-77-...543286]'77KZ900-1000 streetstrip project
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'89BMW E30 325i sedan
'88Mustang GT
'77Datsun PL620 KingCab
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  • wireman
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18 Sep 2012 02:01 #549390 by wireman
Replied by wireman on topic Exhaust stud removal
There should be an area in center thats not threaded you can grab with vise grips B)

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  • gd4now
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18 Sep 2012 04:55 #549393 by gd4now
Replied by gd4now on topic Exhaust stud removal
I have usually had good luck with the 2 nuts locked against each other in the past. But if that is not working for you then you will have to try something else. I would give a good soaking with some good penetrate like Kroil oil. Let them soak for a day or so and then try the double nut again. If that still will not move the studs, then you may have to use a stud remover, and then trash the old studs and install new ones. v

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18 Sep 2012 07:49 - 22 Jan 2013 23:50 #549406 by martin_csr
Replied by martin_csr on topic Exhaust stud removal
never mind gd4now mentioned it. ,
Last edit: 22 Jan 2013 23:50 by martin_csr.

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18 Sep 2012 15:46 #549472 by sc/ant864
Replied by sc/ant864 on topic Exhaust stud removal
Thanks guy's I ended up oiling and using vice-grips since the 2 nut method failed again, 2 of the new studs were bent once I got them out. Surely from overtightening since there were 2 copper gaskets in each exhaust port lol, once again the high dollar learning curve rears its ugly head. I also apparently put the keepers in backward with the lipped flange to the engine side...live and learn.

kzrider.com/forum/11-projects/543276-77-...543286]'77KZ900-1000 streetstrip project
'77KZ900/1000
'89BMW E30 325i sedan
'88Mustang GT
'77Datsun PL620 KingCab
George Carlin- "I often think how different the world would be if Hitler had not been turned down when he applied to art school."

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  • 4TheKZ1000
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18 Sep 2012 15:51 - 18 Sep 2012 15:53 #549473 by 4TheKZ1000
Replied by 4TheKZ1000 on topic Exhaust stud removal

wireman wrote: There should be an area in center thats not threaded you can grab with vise grips B)


Yep...vise grip them muthers....you can add abit of heat around the stud...dont heat the stud....not to much heat.
Last edit: 18 Sep 2012 15:53 by 4TheKZ1000.

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