Stuck 1974 KH 400 3 cylinder 2 stroke motor

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28 Jun 2012 04:53 #532308 by oldkaws4ever
Stuck 1974 KH 400 3 cylinder 2 stroke motor was created by oldkaws4ever
Hey guys, my buddy just dropped of a 1974 kawasaki kh 400 3 cylinder 2 stroke with a little over 12,000 miles on it. The motor is locked up on it, any tips on getting it free?

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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28 Jun 2012 06:10 #532311 by faffi
You can remove one cylinder at the time and see which one that's stuck. Heat that cylinder and spray cooling gas on the piston once the cylinder is warm - this can break it free in many cases.

1977 KZ650B1
1980 F1 engine
B1 3-phase alternator
B1 Points ignition

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28 Jun 2012 08:53 #532333 by Kitten Tooth
Replied by Kitten Tooth on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
I use a 50/50 mixture of Acetone and transmission fluid to break bolts loose on lots of stuff. Had stuck brake bleeder screws and basically all the mounting bolts that have anything to do with the brakes on my Ford F-150. squirted some of the mixture on said bolts, let it sit over night, and the next morning they broke loose and turned right out. Im fairly certain this mixture wont hurt aluminum (i think pistons are made of aluminum). try pouring a mix of this into each of the cylinders and let it sit a few days. All else fails, start jumping on the kickstarter :D (don't do that) hahaha.

1981 Kawasaki KZ1000-K LTD
1983 Suzuki GS300L-D
1982 Suzuki GS300L-Z sold:(
1976 KZ400D3
1973 Z900... I WISH

DO A BARREL ROLL!!

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28 Jun 2012 09:24 #532338 by oldkaws4ever
Replied by oldkaws4ever on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
Ill give it a try kitten tooth, i have heard the the kh 400's are screamers, i cant wait to take it for a ride !!!!

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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28 Jun 2012 10:09 #532339 by Motor Head
Replied by Motor Head on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
What no pictures of the Bike? :P
Probably stuck the center cylinder, not very many cooling fins on the center. Pretty quick bikes in a straight line though. They're pulling a bit of change if in good shape and running.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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28 Jun 2012 12:13 #532350 by oldkaws4ever
Replied by oldkaws4ever on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
Ill snap some pics of it today, it is straight out of the 70's with artwork air brushed on the tank, its way cool.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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28 Jun 2012 13:57 #532374 by Kidkawie
Replied by Kidkawie on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
I've used Marvel Mystery oil to free up engines.

I think the triples guys run fatter jets on the center cylinder to help keep it cool.

1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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28 Jun 2012 14:17 #532380 by oldkaws4ever
Replied by oldkaws4ever on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
I have a lot of it laying around, ill pore some in and let it soack. The carbs are locked up too, ill have a look at what jets are in it when i get them torn apart.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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28 Jun 2012 14:27 #532383 by oldkaws4ever
Replied by oldkaws4ever on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
Do you think it would be better to pull the head off, or pour it down threw the plug holes?

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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28 Jun 2012 18:14 #532428 by Kitten Tooth
Replied by Kitten Tooth on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
try the chemicals we listed. I have seen marvel mistery oil free up a 78 KZ750 twin that sat in the woods with a missing plug for a few years. +1. try the mystery oil down a spark plug hole. If that dont work then try the 50/50 mix i posted. if neither work then start tearing the motor apart. I love then 2 stroke KH400s heres a cool video i found of one.


i found one in Sioux city with a Denco S pipe and another that was 100 % stock. 600 for each of them. too bad i passed it up. I didnt have a job :D

1981 Kawasaki KZ1000-K LTD
1983 Suzuki GS300L-D
1982 Suzuki GS300L-Z sold:(
1976 KZ400D3
1973 Z900... I WISH

DO A BARREL ROLL!!

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28 Jun 2012 18:16 #532429 by Kitten Tooth
Replied by Kitten Tooth on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
and hopefull the carbs are just full of Pancake syrup :D i took the ones off of that KZ750 i mentioned and it looked just like they were full of that. Some carb cleaner did the trick :)

1981 Kawasaki KZ1000-K LTD
1983 Suzuki GS300L-D
1982 Suzuki GS300L-Z sold:(
1976 KZ400D3
1973 Z900... I WISH

DO A BARREL ROLL!!

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  • oldkaws4ever
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28 Jun 2012 18:18 #532430 by oldkaws4ever
Replied by oldkaws4ever on topic Stuck 1974 KH 400 3 cylinder 2 stroke motor
Now i want to find chambers for it. lol. I poured marvel mystery oil down the plug holes, im gonna leave it set for a few days and see what happens. Il post the pics later on.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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