1984 GPZ 1100 cam lobe hight

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24 Apr 2012 09:47 #517750 by man-of-war
1984 GPZ 1100 cam lobe hight was created by man-of-war
I was wondering what was the factory cam lobe hight for the 84 gpz1100
I got 18.2 mm for all 4 INTAKE lobes AND 18.3 for all 4 EXHAUST
THANKS

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24 Apr 2012 18:47 #517832 by NZGlenn
Replied by NZGlenn on topic 1984 GPZ 1100 cam lobe hight
I have a 1983 GPz1100A1 Mainenance manual Supplement.
It states that the Cam height In/Out is 37.75mm - 37.85mm with a service limit of 37.65mm.
It doesn't specify where the measurement is taken from.

Hope this helps,

1984 GPz1100A2

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24 Apr 2012 20:25 - 24 Apr 2012 20:27 #517858 by zed1015
Replied by zed1015 on topic 1984 GPZ 1100 cam lobe hight
Do you mean valve lift or overall cam height.
The factory manual only gives cam height for service limits which is the overall measurement from the base circle to the lobe tip and will be around the 37.75 etc as previously stated.
Your 18 mm figures mean nothing as i suspect you have measured from the lobe tip down to the camshaft core.
To get the true valve lift, subtract the base circle from the cam height.
Off the top of my head they are in the region of 9mm lift.
I have a set in the workshop i can accurately measure if you need.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
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Last edit: 24 Apr 2012 20:27 by zed1015.

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26 Apr 2012 20:53 #518275 by man-of-war
Replied by man-of-war on topic 1984 GPZ 1100 cam lobe hight
Any information on the actual ''cam'' it self will be helpfull. I did measure from the tip of the lobe to the oposit side of the cam lobe. This cam looks worn
www.facebook.com/media/set/?set=a.283886...&type=3&l=fb51b11c72

zed1015 wrote: Do you mean valve lift or overall cam height.
The factory manual only gives cam height for service limits which is the overall measurement from the base circle to the lobe tip and will be around the 37.75 etc as previously stated.
Your 18 mm figures mean nothing as i suspect you have measured from the lobe tip down to the camshaft core.
To get the true valve lift, subtract the base circle from the cam height.
Off the top of my head they are in the region of 9mm lift.
I have a set in the workshop i can accurately measure if you need.

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26 Apr 2012 22:55 - 28 Apr 2012 09:08 #518303 by LarryC
Replied by LarryC on topic 1984 GPZ 1100 cam lobe hight
Here's how you measure the cams for lift and base circle.

Distance between points marked in yellow = overall lobe height [O.L.H.].
Distance between points marked in red = base circle [B.C.].

O.L.H - B.C = Lift

On those cams the B.C. should = 1.110"
O.L.H will be in the 1.485" neighborhood

1.485 - 1.110 = .375"

Attachment camliftmeasure.jpg not found



Before you assemble the head, take some fine paper and polish out the cam journals. Make sure there are no burrs in the journals in the head, under the cam bearings. At least burnish the bearing inserts with a paper towel or some 1000 paper. Just polish them smooth.

Oil everything and bolt them into the bare head. They should spin nice and free. You don't want drag on the cams.

It's an OK set of cams for a stock motor. The'll get a stock valve lifted to the 82CFM range in a stock GPz11 head. If you degree them, put the on 106 centers. Stock is 110.

Larry C.
Attachments:
Last edit: 28 Apr 2012 09:08 by LarryC.

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  • Nitro Mick
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  • 1984 GPz1100 & 1976 Z900
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27 Apr 2012 00:28 #518335 by Nitro Mick
Replied by Nitro Mick on topic 1984 GPZ 1100 cam lobe hight
Well done Larry. That's the best description I've seen yet.

Also, thanks for the tip on the lobe centres for stock GPz11 cams.

I used to be playswithnitro but; it happens...

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27 Apr 2012 08:37 - 27 Apr 2012 10:19 #518360 by zed1015
Replied by zed1015 on topic 1984 GPZ 1100 cam lobe hight

man-of-war wrote: Any information on the actual ''cam'' it self will be helpfull. I did measure from the tip of the lobe to the oposit side of the cam lobe. This cam looks worn
www.facebook.com/media/set/?set=a.283886...&type=3&l=fb51b11c72


Still don't understand where you get the 18mm from as the cams core and journal dia is much more than that ?

However here are some very accurate measurements.

Firstly on these cams you cannot get a truely accurate base circle measurement using verniers or micrometer straight across the cam (180 deg) as the quietening ramp begins lift at less than 90deg from closed.
If you use that method you get an approx 0.3mm discrepancy.
For this i used a dial gauge with the cams set up between centers.

Inlet
- overall cam height = 37.8mm.(with micrometer)
- lift = 9.8mm. (With dial gauge)
- Base circle = 28mm.

Exhaust
- overall cam height = 37.75mm.(With micrometer)
- Lift = 9.77mm.(With dial gauge)
- Base circle = 27.98mm.

I get the base circle figure by subtracting the lift from the height.

Hope this helps.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





Last edit: 27 Apr 2012 10:19 by zed1015.

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28 Apr 2012 08:19 #518505 by man-of-war
Replied by man-of-war on topic 1984 GPZ 1100 cam lobe hight
On MY cams the B.C. IS = 1.12''



O.L.H IS ..............= 1.50''


1.50'' - 1.12'' = .380''


I did take your advice Larry and polish out the cam journals ;) The pins for the pistons/conecting rod were very stiff to get into and remove from the piston so he honed the piston and polished the pins.

any other advice would be appreciated with this rebuild. Here's a link of the progress.

www.facebook.com/media/set/?set=a.290702...&type=3&l=b2b34d3a6d

LarryC wrote: Here's how you measure the cams for lift and base circle.

Distance between points marked in yellow = overall lobe height [O.L.H.].
Distance between points marked in read = base circle [B.C.].

O.L.H - B.C = Lift

On those cams the B.C. should = 1.110"
O.L.H will be in the 1.485" neighborhood

1.485 - 1.110 = .375"

Attachment camliftmeasure.jpg not found



Before you assemble the head, take some fine paper and polish out the cam journals. Make sure there are no burrs in the journals in the head, under the cam bearings. At least burnish the bearing inserts with a paper towel or some 1000 paper. Just polish them smooth.

Oil everything and bolt them into the bare head. They should spin nice and free. You don't want drag on the cams.

It's an OK set of cams for a stock motor. The'll get a stock valve lifted to the 82CFM range in a stock GPz11 head. If you degree them, put the on 106 centers. Stock is 110.

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28 Apr 2012 08:31 - 28 Apr 2012 08:33 #518506 by man-of-war
Replied by man-of-war on topic 1984 GPZ 1100 cam lobe hight
Yes pictures work for me!!! great job explaining the cam lift

;)

Nitro Mick wrote: Well done Larry. That's the best description I've seen yet.

Also, thanks for the tip on the lobe centres for stock GPz11 cams.

Last edit: 28 Apr 2012 08:33 by man-of-war.

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28 Apr 2012 09:13 - 28 Apr 2012 09:21 #518510 by LarryC
Replied by LarryC on topic 1984 GPZ 1100 cam lobe hight
You would not believe how many tight camshaft situations I find. A little attention to journals and bearings goes a long way.

I just did a KZ head with .500/.470 cams. The head had brand new cam bearings. Still, neither cam would spin free ;)

Reduced friction is free HP and especially, when it comes to cams....very important. You want every opportunity you can have to stack the deck in your favor to allow the lobes to survive....

If you're going to degree the cams. Find TDC before you install them. The job is a lot easier if you put 2 valves in one end cylinder using light springs. Then remove the head and assemble with your running components after dialing them in.

Another thing I found a long time ago is this little trick. I use a shim on top bucket and the little notch for prying out the shims is a perfect location for a fine dial indicator tip to rest in. The lobe won't snag it. It won't walk around like it does when it's on the shim surface. Makes getting the dial indicator in that "just right" position relatively easy.

I looked at your photos. You're doing a nice job. :)

Larry C.
Last edit: 28 Apr 2012 09:21 by LarryC.

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28 Apr 2012 09:19 #518511 by zed1015
Replied by zed1015 on topic 1984 GPZ 1100 cam lobe hight

man-of-war wrote: The pins for the pistons/conecting rod were very stiff to get into and remove from the piston so he honed the piston and polished the pins.


The pins SHOULD be a reasonably tight fit in the pistons so that the pin does not run in the piston.
Removal should be aided by warming the piston slightly with a hot rag or hot air paint stripper to expand the alloy.
Gudgeon pin should be of such a fit that it passes through the little end eye with a very slight drag.
Only in the little end rod eye is where any pivot motion should be as this is the bearing surface.
Ideally the piston should not rotate freely on the gudgeon pin.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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28 Apr 2012 23:14 #518581 by man-of-war
Replied by man-of-war on topic 1984 GPZ 1100 cam lobe hight
well that's not the case today when I picked them up from the shop today.. they move VERY FREELY out of the holes!!! on each piston there are 2 sirclips one on each side that holds the pin in place so to stop any travle of the pin.

www.facebook.com/media/set/?set=a.290702...&type=3&l=b2b34d3a6d

zed1015 wrote:

man-of-war wrote: The pins for the pistons/conecting rod were very stiff to get into and remove from the piston so he honed the piston and polished the pins.


The pins SHOULD be a reasonably tight fit in the pistons so that the pin does not run in the piston.
Removal should be aided by warming the piston slightly with a hot rag or hot air paint stripper to expand the alloy.
Gudgeon pin should be of such a fit that it passes through the little end eye with a very slight drag.
Only in the little end rod eye is where any pivot motion should be as this is the bearing surface.
Ideally the piston should not rotate freely on the gudgeon pin.

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