motor assembly

bounty leaves lint in bores,use plain white toilet paper and carb cleaner to clean bores.

Larry, Dave and Plumina you guys have been more than helpful. Thank you.

PLUMMEN wrote:

bounty leaves lint in bores,use plain white toilet paper and carb cleaner to clean bores.

Oh you got lint in your navel :laugh: The technical term is "snarf"....

Toilet paper.... My GOD :laugh: In Nebraska thats called the Sears Catalog :woohoo:

All over the state, people went into panic when Sears sent out CDROMS instead of the old paper catalog. The smart ones broke them into pieces and used them as scrapers :silly:

The not so smart ones are.......well, we won't go there right now :kiss:

NEVER handle toilet paper when stoned on Mountain Dew

ya still extrude porting heads with quaker oats/vodka? :woohoo:

larrycavan wrote:

PLUMMEN wrote:

bounty leaves lint in bores,use plain white toilet paper and carb cleaner to clean bores.

Oh you got lint in your navel :laugh: The technical term is "snarf"....

Toilet paper.... My GOD :laugh: In Nebraska thats called the Sears Catalog :woohoo:

All over the state, people went into panic when Sears sent out CDROMS instead of the old paper catalog. The smart ones broke them into pieces and used them as scrapers :silly:

The not so smart ones are.......well, we won't go there right now :kiss:

NEVER handle toilet paper when stoned on Mountain Dew

what a night that was! :woohoo:

PLUMMEN wrote:

ya still extrude porting heads with quaker oats/vodka? :woohoo:

I'm using Grape Nuts and butter milk these days. Nicer finish :laugh:

WTF... Is that a mummy or a tampon? :blink:

Old Man Rock wrote:

WTF... Is that a mummy or a tampon? :blink:

dont be yanking my string! :S :woohoo:

On a serious note... Replace all lower end seals and O-rings.....

Inspect Oil pump for tolerances... See manual.

Inspect clutch basket/fingers now.... See manual.
Replace if required... The clutch plates/springs can be accomplished when assembled but the basket, nope..
Split again....

Get the items listed in this image...

Cases:
3 Bond

Cylinder gasket: Copper Spray...
For gaskets (Thanks Plumi/Lar) for follow the directions for tacking the gasket on both sides... Not on drop/leak....

RTV Gasket for head groove if going to single gasket versus dual... Lar taught me this one as well, slight smearing on valve cover gaskets, gaskets easily pop off after usage when periodic valve/shim adjustments...

Also, get the OEM manual listed for the Z1, 98% same as yours...

kzrider.com/index.php?option=com_docman&...d&gid=434&Itemid=108

Take your time, double check your torques/procedures/manual/notes etc... and you'll be golden....

Good luck...

OMR

Old Man Rock wrote:

WTF... Is that a mummy or a tampon? :blink:

That would be a Nebraskan Ninja

To this day, this is still Jimbo's favorite 70's song :laugh:

Hold Everything!!!

Otto's got a new chemical that eliminates all gaskets :laugh:

Assemble the motor and spray it on the outside.... DONE DEAL

It not only eliminates oil leaks, it also:

* Lubricates the moving parts inside
* Cleans the combustion chamber as you ride
* Improves Gas Mileage
* Prevents valves from ever needing adjustment

Not well known to the general public but there's a pendeing patent for "Ottomoniazddpethlhydrogluten"

19.95 for a 16oz spray can. Will do one complete inline four cylinder motor up to 1260cc capacity.

WARNING! Must be used in conjunction with BS34 Mikunis to have full affect

Where the hell are you Otto

larrycavan wrote:

Hold Everything!!!

Otto's got a new chemical that eliminates all gaskets :laugh:

Assemble the motor and spray it on the outside.... DONE DEAL

It not only eliminates oil leaks, it also:

* Lubricates the moving parts inside
* Cleans the combustion chamber as you ride
* Improves Gas Mileage
* Prevents valves from ever needing adjustment

Not well known to the general public but there's a pendeing patent for "Ottomoniazddpethlhydrogluten"

19.95 for a 16oz spray can. Will do one complete inline four cylinder motor up to 1260cc capacity.

WARNING! Must be used in conjunction with BS34 Mikunis to have full affect

Where the hell are you Otto

as the director of marketing for "OTTOTIVES" automotive/motorcycle additives(tm) nebraska division all i can say is we're rushing to get this great new product to market as soon as possible .
we are currently in negotians with Ron"kz650"co productions and billy mays/anthony whats his name productions to do a late night infommercial to get the word out to the 3:00-3:07am time slot about this great new product!
our fearless leader otto of "OTTOTIVES" automotive/motorcycle additives(tm) will be back just as soon as the bandages are removed and his eyebrows grow back and the epa declares his garage safe! :woohoo: