Cylinder sleeves replacement

  • bikerjim
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Cylinder sleeves replacement

20 Aug 2010 17:20
#392582
Wondering if sleeves can be pressed out by machine shop and new ones pressed in? Just musing here.
1959 Sears moped, 49cc
50's/60's Peugeot moped, 49cc
50's Mustang motorcycle
1959 Royal Enfield Indian Chief, 700cc
1979 KZ750B, owned since new

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  • PLUMMEN
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Re: Cylinder sleeves replacement

20 Aug 2010 17:30
#392585
toss the block in the oven heated to around 450 and listen for the clunk! :laugh:
Still recovering,some days are better than others.

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  • larrycavan
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Re: Cylinder sleeves replacement

20 Aug 2010 18:32
#392600
PLUMMEN wrote:
toss the block in the oven heated to around 450 and listen for the clunk! :laugh:

Yes....brown slightly on both sides,season to taste and let them rest for 10 minutes before serving.....Serves 4 :laugh:

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  • Mcdroid
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Re: Cylinder sleeves replacement

21 Aug 2010 02:38
#392684
Bikerjim...just to be clear, larrycavan and PLUMMEN are not kidding...the sleeves can be relatively easily removed.
Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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  • larrycavan
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Re: Cylinder sleeves replacement

21 Aug 2010 05:33
#392690
Seriously, they will fall right out. I've taken them out with a harbor freight $10 heat gun before.

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  • MDawnz1
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Re: Cylinder sleeves replacement

21 Aug 2010 23:14
#392892
They are NOT kidding ,
Good oven mitts ,
Make sure ALL the O rings are out ,
They stink ,
And I start about 325 ,
Put it on a cookie tray ,
Support the edges with something that wont burn ,
3/8 SS tubing works good ,
With the cyl upside down ,
And wait for the thunk.
1974 Z1a, still 903

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  • Jeff.Saunders
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Re: Cylinder sleeves replacement

22 Aug 2010 05:14
#392909
the other posts missed the most important advice...

...make sure your wife is not around!
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  • bikerjim
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Re: Cylinder sleeves replacement

22 Aug 2010 07:01
#392931
Thanks. This is good info for the future, since the KZ750B twin has but 8500 miles. Bought it new in 1979, and if I only put another 8500 miles by bike age 60, then this info may really be moot at best. That would put me 95 years old, also. Let's see, can you mount a KZ using a cane? Kidding aside, I haven't found any sleeves advertized for this bike.
1959 Sears moped, 49cc
50's/60's Peugeot moped, 49cc
50's Mustang motorcycle
1959 Royal Enfield Indian Chief, 700cc
1979 KZ750B, owned since new

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  • Injected
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Re: Cylinder sleeves replacement

22 Aug 2010 07:10
#392933
If you can't find them try LA Sleeve - if there not listed as a stock item they make custom sleeves any size.

If that's too expensive and you have access to a lathe just turn your own out of cast iron pipe - you only need two.
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike

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  • PLUMMEN
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Re: Cylinder sleeves replacement

22 Aug 2010 08:57
#392961
Jeff.Saunders wrote:
the other posts missed the most important advice...

...make sure your wife is not around!
solomrus caught hell the time we took the sleeves out of my 1327 in his wifes oven ,she came home and caught us with the smoke filled kitchen! :woohoo:
Still recovering,some days are better than others.

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  • PLUMMEN
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Re: Cylinder sleeves replacement

22 Aug 2010 08:59
#392962
bikerjim wrote:
Thanks. This is good info for the future, since the KZ750B twin has but 8500 miles. Bought it new in 1979, and if I only put another 8500 miles by bike age 60, then this info may really be moot at best. That would put me 95 years old, also. Let's see, can you mount a KZ using a cane? Kidding aside, I haven't found any sleeves advertized for this bike.
whats wrong with your sleeves with that low of miles? B)
Still recovering,some days are better than others.

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  • bikerjim
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Re: Cylinder sleeves replacement

22 Aug 2010 09:32
#392974
Nothing wrong with sleeves, yet. Just looking on down the road when replacement parts, new or used, may no longer be sourced, requiring some work around. Regarding turning cast iron pipe, that is interesting. Is that the material used for sleeves? I would have thought some type of hardened alloy would have been used. If cast iron, then do you think there is a special grade cast, or is cast just cast? That could really be useful at some point. About the oven business, I installed two new convection units for the wife. Now, she could cook a roast in one, and the cylinders could be in the other at the same time. Just have to wait until she burns the roast, then no problem with the smell in the other oven.....
1959 Sears moped, 49cc
50's/60's Peugeot moped, 49cc
50's Mustang motorcycle
1959 Royal Enfield Indian Chief, 700cc
1979 KZ750B, owned since new

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