Kz1000 motor into a zephyr 550??

  • rnuse
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06 Apr 2010 09:15 #358724 by rnuse
Kz1000 motor into a zephyr 550?? was created by rnuse
Have an opportunity to buy a motor with carbs and exhaust. Will it fit without too much modification? Anyone have any experience doing this? I know the 550 is the same as the old 80's kz550. The 1000 is a 77 and zephyr is a 91.

1982 kz750 ltd
Drag bars, 4into1 V&H with no baffle.

1991 zephyr 550
about to give up on her.

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06 Apr 2010 10:18 #358733 by BSKZ650
Replied by BSKZ650 on topic Kz1000 motor into a zephyr 550??
anything can be made to fit, but is it really worth it??



Step away from the tools!!!!:woohoo:

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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06 Apr 2010 10:41 #358744 by zed1015
Replied by zed1015 on topic Kz1000 motor into a zephyr 550??
This would be a very VERY tight fit if at all possible . 550 motor is even smaller than the 650 and the 650/1000 conversion is a tight job.

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06 Apr 2010 10:51 #358747 by loudhvx
Replied by loudhvx on topic Kz1000 motor into a zephyr 550??
It is possible to shoehorn a Gsxr 750 motor into a Zephyr 550 frame, but there is no room at all anywhere and that is with a lot of massaging. I belive that motor is only a little bigger than the Zr550 motor. I don't think you could put a KZ 650/750 motor into a zephyr 550 frame without a lot of trouble. A kz1000 motor would probably require the frame to be cut in half and extended etc.

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  • rnuse
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07 Apr 2010 07:35 #358954 by rnuse
Replied by rnuse on topic Kz1000 motor into a zephyr 550??
The zephyr has been a pain to get right. Still won't rev past 6k. The 1000 motor is rebuilt and ready to run. Seemed fun but I'm definately not going through the work to stretch the frame. I really wanted to know if the mounts were the same. And that was all I needed.
It sure would be a fun bike.

1982 kz750 ltd
Drag bars, 4into1 V&H with no baffle.

1991 zephyr 550
about to give up on her.

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07 Apr 2010 07:45 #358956 by otakar
Replied by otakar on topic Kz1000 motor into a zephyr 550??
My brother has a Zephyr 750 and you couldn't put a 1000 motor into it. The frame is completely different from the older bikes when people put 1000 motors into 650 frames. Mater of fact the frame is so tight that Kawasaki had to come up with a customized carburetor arrangement just so they could put carburetors on the Zephyr 750. If you have a good torch you can do it. Without a torch , a saw and a welder NO.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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