Weird valve clearances?

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08 Mar 2010 20:11 - 08 Mar 2010 20:16 #352114 by polkat
Weird valve clearances? was created by polkat
While changing valve seals, I did a valve seat and face cleanup with just mild lapping, After assembling the head (putting same parts where they were originally of course) I got these clearances.......

Intake One .05mm / Two .05mm / Three .10mm / Four .04mm

Exhaust One .05mm / Two .05mm / Three .08mm / Four .04mm

[These are the feeler gauge sizes that would fit without forcing]

These seem a little tight to me as I understand that minimum clearance should be .08mm, but do you guys see a problem? And if so, what can I do about it?

Thanks!
Last edit: 08 Mar 2010 20:16 by polkat.

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08 Mar 2010 21:13 #352121 by Patton
Replied by Patton on topic Weird valve clearances?
polkat wrote:

While changing valve seals, I did a valve seat and face cleanup with just mild lapping, After assembling the head (putting same parts where they were originally of course) I got these clearances.......

Intake One .05mm / Two .05mm / Three .10mm / Four .04mm

Exhaust One .05mm / Two .05mm / Three .08mm / Four .04mm

[These are the feeler gauge sizes that would fit without forcing]

These seem a little tight to me as I understand that minimum clearance should be .08mm, but do you guys see a problem? And if so, what can I do about it?

Thanks!


If specs @ .05~.10mm clearance, would go next thinner shim at the two .04mm sites to get .09mm clearances.

Not critical imo but won't hurt to go next thinner shim at the four .05mm sites to get .10mm clearances.

Good Fortune! :)

1973 Z1
KZ900 LTD

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08 Mar 2010 22:50 - 08 Mar 2010 22:52 #352127 by polkat
Replied by polkat on topic Weird valve clearances?
Well, here's what is also weird. I understand shims were made in .05mm increments, but when I measured the shims before I reinstalled them, I got some weird numbers like 2.54mm (three like that), one 2.59mm shim, a 2.56mm, a 2.64mm, and two 2.48mm's. My measuring technique is accurate (a good quality millimeter caliper). They look good (not much visable wear) but that doesn't sound like original factory sizes to me. If I need them, where can I get individual shims?

Also, I may not have always put the same side of the shim against the valve stem when I reinstalled. Would that make a difference (doesn't seem so)?

Lastly, I have found several shim buckets that spin fine when installed, but are quite difficult to remove from the head. Is there a trick to this? Thanks!
Last edit: 08 Mar 2010 22:52 by polkat.

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09 Mar 2010 04:51 #352138 by Patton
Replied by Patton on topic Weird valve clearances?
polkat wrote:

While changing valve seals, I did a valve seat and face cleanup with just mild lapping, After assembling the head (putting same parts where they were originally of course) I got these clearances.......

Intake One .05mm / Two .05mm / Three .10mm / Four .04mm

Exhaust One .05mm / Two .05mm / Three .08mm / Four .04mm

[These are the feeler gauge sizes that would fit without forcing]

These seem a little tight to me as I understand that minimum clearance should be .08mm, but do you guys see a problem? And if so, what can I do about it?

Thanks!


Just a friendly reminder that it's usually very helpful to those responding if a poster will please include make and model within signature. Saves a lot of guessing and enhances accuracy of reponses. :cheer: [See following.]

Good Fortune! :)

1973 Z1
KZ900 LTD

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09 Mar 2010 04:52 #352139 by Patton
Replied by Patton on topic Weird valve clearances?

1973 Z1
KZ900 LTD
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09 Mar 2010 04:53 #352140 by Patton
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1973 Z1
KZ900 LTD
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09 Mar 2010 04:53 #352141 by Patton
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1973 Z1
KZ900 LTD
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09 Mar 2010 04:54 - 09 Mar 2010 04:56 #352142 by Patton
Replied by Patton on topic Weird valve clearances?

1973 Z1
KZ900 LTD
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Last edit: 09 Mar 2010 04:56 by Patton.

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09 Mar 2010 05:01 #352143 by Patton
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1973 Z1
KZ900 LTD
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09 Mar 2010 05:03 #352144 by Patton
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1973 Z1
KZ900 LTD
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09 Mar 2010 05:05 #352145 by Patton
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1973 Z1
KZ900 LTD
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09 Mar 2010 05:06 #352146 by Patton
Replied by Patton on topic Weird valve clearances?
Signature info should now appear in all posts, past, present and future. B)

And may be modified whenever desired. :cheer:

Good Fortune! :)

1973 Z1
KZ900 LTD

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