Dazed and Confused

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22 Nov 2009 19:55 #335275 by moneypit
Dazed and Confused was created by moneypit
I rebuilt my 76 900 motor last winter bored to 1015,
new rings, head (ebay buy) checked by local shop,
they said it was fine, finnally get it togeather and NO compression on #3 NOT ANY PERIOD. Oil down the plug hole NO change. Compression checked just by putting thumb over plug hole. Lost my comp tester to thief:angry:
I can see the valves and they look good (thruogh the plug hole) Pulled cover today and cams and buckets look
good. #3 exhaust bucket rotates when turning over with
kick lever and can spin the bucket when lobe is away from shim, valve clearances may be a little tight over all .03mm on that shim. Changed coils on that cyl. no change,
Changed carbs from 29 smoothbores to 26s still no
change
Help $$:(

2-76 kz900
St Paul MN

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22 Nov 2009 20:37 #335282 by dragnkaw1428
Replied by dragnkaw1428 on topic Dazed and Confused
Sounds to me like you have a valve that is either not seating properly or its not closing all the way like your valve lash is to tight

Andy

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23 Nov 2009 04:57 #335316 by otakar
Replied by otakar on topic Dazed and Confused
Not to be ignorant, but someone may have forgotten to install the rings????? on that cylinder.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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23 Nov 2009 05:49 #335331 by BSKZ650
Replied by BSKZ650 on topic Dazed and Confused
if you have a air compressor, you can set the motor so the valves are colsed on that cyl, put it in gear to hold the motor so it wont turn over, and blow air into that cyl to see where it goes. Then make a plan on what needs to be done.

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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23 Nov 2009 16:10 - 23 Nov 2009 16:17 #335432 by moneypit
Replied by moneypit on topic Dazed and Confused
As stated above clearance is about .03mm Yes a little tight but I can spin the bucket with my finger Any one know of a way to clean the valve seat without pulling the head.

And I know I have all rings installed.
Okatar you forgot the :laugh: after your post :laugh: :laugh:

I useed to have a plug insert for an air compressor it vanished with my comp. tester:angry:
Thanks guys to bad the weather here is getting cold now may not get to it till spring I dont want the cylinders open to a moist garage all winter :(

2-76 kz900
St Paul MN
Last edit: 23 Nov 2009 16:17 by moneypit.

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23 Nov 2009 16:46 #335446 by racer54
Replied by racer54 on topic Dazed and Confused
No...no...no! You started this thread so now you have to finish it! You can't make us sit here at our computers waiting til spring to find out what it was. You MUST finish this! OH...I forgot!:blush: :cheer: :laugh:

1980 LTD (changed over the years), 1979 LTD (being rebuilt), 1977 KZ turbo and various KZ's in various states of build. KLX110

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23 Nov 2009 16:48 #335447 by moneypit
Replied by moneypit on topic Dazed and Confused
Id love too 50 today 34 by THANKSGIVING

2-76 kz900
St Paul MN

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23 Nov 2009 17:51 #335467 by keith1
Replied by keith1 on topic Dazed and Confused
did this motor ever run?...how did you find out #3 had no compression?.....no pro, but it sounds like the e-bay head might be suspect.......interesting........

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23 Nov 2009 17:56 #335468 by WABBMW
Replied by WABBMW on topic Dazed and Confused
moneypit:
When assembling the engine, was it possible that the camshafts were out of time with the crankshaft, and the engine rotated somewhat? If this bent a valve on #3 cylinder, then you could have clearance between the bucket and the cam, but the valve would not be sealing at all, but still consistently closing. Did you have to change shims drastically for cylinder #3?

Do like BSKZ650 suggested and use compressed air to see where the leakage is going. Hope the weather allows you to do the work and not wait until winter is over. Good luck.

Bill Baker
Houston, Texas
1982 KZ650 CSR
2008 Yamaha FZ1
2006 Yamaha FZ1
1977 Honda Supersport 750 four (sold)
1984 Honda Nighthawk 650 (sold)

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23 Nov 2009 18:06 #335471 by Patton
Replied by Patton on topic Dazed and Confused
moneypit wrote:

I rebuilt my 76 900 motor last winter bored to 1015,
new rings, head (ebay buy) checked by local shop,
they said it was fine, finnally get it togeather and NO compression on #3 NOT ANY PERIOD. Oil down the plug hole NO change. Compression checked just by putting thumb over plug hole. Lost my comp tester to thief:angry:
I can see the valves and they look good (thruogh the plug hole) Pulled cover today and cams and buckets look
good. #3 exhaust bucket rotates when turning over with
kick lever and can spin the bucket when lobe is away from shim, valve clearances may be a little tight over all .03mm on that shim. Changed coils on that cyl. no change,
Changed carbs from 29 smoothbores to 26s still no
change
Help $$:(


NO compression on #3...#3 exhaust bucket rotates when turning over with kick lever and can spin the bucket when lobe is away from shim....

:unsure: What about the intake clearance? Is there at least some minimal clearance on intake #3? Just wanting to confirm.

Would consider taking a ride "on three cylinders" with idea of possibly blowing away any carbon speck that might be interfering with complete seal of a #3 valve seat.

Am also wondering whether the local shop was correct when opining that the head was fine. Was each valve checked to assure it fully sealed in the seat when closed? :unsure:

Good Luck! :)

1973 Z1
KZ900 LTD

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24 Nov 2009 20:08 #335760 by moneypit
Replied by moneypit on topic Dazed and Confused
keith1 wrote:

did this motor ever run?...how did you find out #3 had no compression?.....no pro, but it sounds like the e-bay head might be suspect.......interesting........

It ran 15 years ago Ive owned it since 83 parked it because its hard to take the kid to daycare?school on it:laugh:
Had it running thought it was carbs when noticed cold pipe
checked spark OK changed carbs still cold pulled plug and put thumb over plug hole and kicked it and NO compression:angry:

2-76 kz900
St Paul MN

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24 Nov 2009 20:10 #335761 by moneypit
Replied by moneypit on topic Dazed and Confused
WABBMW wrote:

moneypit:
When assembling the engine, was it possible that the camshafts were out of time with the crankshaft, and the engine rotated somewhat? If this bent a valve on #3 cylinder, then you could have clearance between the bucket and the cam, but the valve would not be sealing at all, but still consistently closing. Did you have to change shims drastically for cylinder #3?

Do like BSKZ650 suggested and use compressed air to see where the leakage is going. Hope the weather allows you to do the work and not wait until winter is over. Good luck.

I took pics of cam timing could post but that would mean multiple pic post dont have photobucket account yet it all looked good

2-76 kz900
St Paul MN

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