what's best way to remove old gasket?

  • newOld_kz1000
  • newOld_kz1000's Avatar Topic Author
  • Offline
  • User
  • FlimFlamFlibbityFlee !! BoonFryedShickaMuhZee !!
  • Posts: 751
  • Thanks: 20

what's best way to remove old gasket?

20 Nov 2009 17:20
#334896
The clutch cover's been taken off and I always used a chisel to scrape off the old gaskets when I was a kid.

That was dumb, as the aluminum edges of the gasket surfaces on the motor are no match for a hardened steel chisel.

So now that I'm working on bikes again *and* am a bit wiser (at least wise enough to ask) -- what's the best way, the best tool and/or solvent (?) product to remove
gaskets from gasket sealing surfaces on engines without
damaging the engine's metal edge?
1978 kz1000 A2 with Kerker
1980 Z1 Classic with Kerker

Please Log in or Create an account to join the conversation.

  • PLUMMEN
  • PLUMMEN's Avatar
  • Offline
  • User
  • Posts: 8139
  • Thanks: 104

Re: what's best way to remove old gasket?

20 Nov 2009 17:34 - 20 Nov 2009 17:45
#334903
oven cleaner and a plasic putty knife B)
Still recovering,some days are better than others.
Last edit: 20 Nov 2009 17:45 by PLUMMEN.

Please Log in or Create an account to join the conversation.

  • KZQ
  • KZQ's Avatar
  • Offline
  • Administrator
  • Walking Behind the Corn May Not Be All That!
  • Posts: 4892
  • Thanks: 1529

Re: what's best way to remove old gasket?

20 Nov 2009 18:04
#334910
Way to go Jimmy!

I was going to say a steel putty knife with softened corners. Never thought about oven cleaner.

Bill
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

Please Log in or Create an account to join the conversation.

  • Locozuna
  • Locozuna's Avatar
  • Offline
  • User
  • Posts: 1344
  • Thanks: 1

Re: what's best way to remove old gasket?

20 Nov 2009 18:19
#334913
I used store bought gasket remover and it worked good. It is probably just oven cleaner tho. :laugh: I used a xacto chisel blade. Keep the bevel down so it doesn't want to dig. I will try oven cleaner and a plastic scraper next time. Worth a shot.
KZ900LTD, KZ750LTD, KZ650, 72'Triumph Trident
"Over the Mountains
Of the Moon,
Down the Valley of the Shadow,
Ride, boldly ride,"
The shade replied
"If you seek for Eldorado!"

Please Log in or Create an account to join the conversation.

  • newOld_kz1000
  • newOld_kz1000's Avatar Topic Author
  • Offline
  • User
  • FlimFlamFlibbityFlee !! BoonFryedShickaMuhZee !!
  • Posts: 751
  • Thanks: 20

Re: what's best way to remove old gasket?

20 Nov 2009 20:25
#334947
Sounds perfect, have not tried it, sounds excellent, I just don't want to damage the mating surface.
thanks!
1978 kz1000 A2 with Kerker
1980 Z1 Classic with Kerker

Please Log in or Create an account to join the conversation.

  • MFolks
  • MFolks's Avatar
  • Offline
  • User
  • Posts: 6650
  • Thanks: 541

Re: what's best way to remove old gasket?

20 Nov 2009 21:20
#334957
A piece of sharpened Lexan or Plexiglass and oven cleaner(be careful around anodized parts as it will remove the coating)should have the old gasket off.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

Please Log in or Create an account to join the conversation.

  • sr man
  • sr man's Avatar
  • Offline
  • User
  • Hawk
  • Posts: 30
  • Thanks: 0

Re: what's best way to remove old gasket?

20 Nov 2009 21:39
#334960
I used a box cutter razer but I have been deburring machined parts (been a machinst for 10 years and not a button pusher the real deal) so if your good u can do it and if u nick something just sand off the burr or file it
Untill the sun dont shine
1978 kz650sr with 1980 E Ltd moter and carbs
Dyna Electronic Ignition
Dyna 3 Ohm Coils
Dyna wires
Progressive Springs Front Springs and
- and Rear Springs/Shocks
Wichita Kansas

Please Log in or Create an account to join the conversation.

  • bountyhunter
  • bountyhunter's Avatar
  • Offline
  • User
  • Posts: 7246
  • Thanks: 338

Re: what's best way to remove old gasket?

20 Nov 2009 22:54
#334964
Brake fluid will dissolve most gaskets. I use a single sided razor blade to scrape the flanges, then polish with scotchbrite pad.
1979 KZ-750 Twin

Please Log in or Create an account to join the conversation.

  • newOld_kz1000
  • newOld_kz1000's Avatar Topic Author
  • Offline
  • User
  • FlimFlamFlibbityFlee !! BoonFryedShickaMuhZee !!
  • Posts: 751
  • Thanks: 20

Re: what's best way to remove old gasket?

20 Nov 2009 23:51
#334966
bountyhunter wrote:
Brake fluid will dissolve most gaskets. I use a single sided razor blade to scrape the flanges, then polish with scotchbrite pad.

Thanks, was worried about getting oven cleaner on the anodized parts of the engine cases -- the brake fluid will be much easier to control as it's applied -- thanks.
1978 kz1000 A2 with Kerker
1980 Z1 Classic with Kerker

Please Log in or Create an account to join the conversation.

  • txturbo
  • txturbo's Avatar
  • Offline
  • User
  • Ex-Kawasaki Mechanic 1981-1985
  • Posts: 81
  • Thanks: 0

Re: what's best way to remove old gasket?

21 Nov 2009 03:31
#334969
right angle die grinder with a scotchbrite pad.
1984 ZX750 E1 GPz Turbo
1984 ZX1100 A2 GPz
1984 ZX900
1996 KZ1000P Police bike
1970 Honda CT 70H 4sp manual
1965 Honda Dream 305
2003 Honda Shadow 1100

1971 Suzuki MT50 Trailhopper
1969 Camaro SS
1966 Impala
1966 Impala SS 427/4spd

Please Log in or Create an account to join the conversation.

  • newOld_kz1000
  • newOld_kz1000's Avatar Topic Author
  • Offline
  • User
  • FlimFlamFlibbityFlee !! BoonFryedShickaMuhZee !!
  • Posts: 751
  • Thanks: 20

Re: what's best way to remove old gasket?

21 Nov 2009 08:45
#335020
txturbo wrote:
right angle die grinder with a scotchbrite pad.

I'm not familiar with this tool, a 'right angle die grinder' -- is it a handheld tool that has a right-angled drill head on it and you attach round buffing wheels or grinding pads onto it? (just guessing here....)
1978 kz1000 A2 with Kerker
1980 Z1 Classic with Kerker

Please Log in or Create an account to join the conversation.

  • sr man
  • sr man's Avatar
  • Offline
  • User
  • Hawk
  • Posts: 30
  • Thanks: 0

Re: what's best way to remove old gasket?

21 Nov 2009 09:04
#335022
I would use a drill its safer with scotchbrite pad
Untill the sun dont shine
1978 kz650sr with 1980 E Ltd moter and carbs
Dyna Electronic Ignition
Dyna 3 Ohm Coils
Dyna wires
Progressive Springs Front Springs and
- and Rear Springs/Shocks
Wichita Kansas

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum