kZ 1000 sprocket cover mod

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15 Sep 2009 20:33 #321907 by gearhead119
kZ 1000 sprocket cover mod was created by gearhead119
So I know some of you guys have modded your sprocket covers. here is what I have comeup with so far. It's not finished yet .. as I am not sure if i should stop cutting now and just start the polish process or take out a little more meat here and there. What do you guys think?



2000 Zrx1100 Turbo-220bhp/145lbs torque
1978 KZ 1000 project-in progress

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15 Sep 2009 20:36 #321910 by timebomb33
Replied by timebomb33 on topic kZ 1000 sprocket cover mod
it looks really good the way it is what did you cut it with i likey long time and it still looks like it has some strentgh left in it.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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15 Sep 2009 20:44 #321911 by gearhead119
Replied by gearhead119 on topic kZ 1000 sprocket cover mod
Drew out the degign with a marker. drilled the corners with a 3/8 drill bit. I got a air powered body saw (sheet metal tool) .. with a new blade it took me about 20 minutes to rough cut it out. used my porting tool w/ 5 flute straight bit to finallize the shape. a rat tail file and bastard file to take out a few small flaws.

after removing the foam damper thingy behind the cover there was one mounting boss that I had the remove before I could make the holes. other than that... piece of cake. kinda opens up that area of the motor. Moving parts look cooler than shiny parts i think.

2000 Zrx1100 Turbo-220bhp/145lbs torque
1978 KZ 1000 project-in progress

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15 Sep 2009 21:02 #321917 by MDawnz1
Replied by MDawnz1 on topic kZ 1000 sprocket cover mod
That turned out great .
I like it alot .
It looks very well done for hand work.

1974 Z1a, still 903

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16 Sep 2009 08:09 #321962 by Kmartcivic
Replied by Kmartcivic on topic kZ 1000 sprocket cover mod
Hell yeah. I like your thought. "Moving parts looks better that shiny ones". I feel you on that one. Your giving me ideas for my 650 now. Don't worry I won't steal your design....;)

2000 Yamaha Roadstar 1600
1970 Yamaha Hs1
1978 Honda CB750 Hondamatic

80 - KZ650 -Sold.

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16 Sep 2009 08:33 #321966 by PLUMMEN
Replied by PLUMMEN on topic kZ 1000 sprocket cover mod
thats gonna look nice polished up,now youre gonna have to polish all the parts behind it! :laugh:

Still recovering,some days are better than others.

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16 Sep 2009 09:25 #321981 by Old Man Rock
Replied by Old Man Rock on topic kZ 1000 sprocket cover mod
Don't mind old grumpy ass Plummen for he's deathly afraid of polishing... :P

Seriously, that looks SWEET! B)

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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16 Sep 2009 11:35 #321996 by IowaKZ
Replied by IowaKZ on topic kZ 1000 sprocket cover mod
it looks great. We need to see a picture with it on he bike...:)

1980 G1 Classic
Bettendorf, Iowa

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16 Sep 2009 16:07 #322044 by gearhead119
Replied by gearhead119 on topic kZ 1000 sprocket cover mod
Feel free to use any ideas I got here... that is what these forum are all about.. new ideas. If I didn't want to share them I wouldn't post pics.. Thanks for the props though!! I gonna remove some of the casting flaws tonight and then start polishin.

As far as seen it on the bike... it's gonna be a while. Still got to build it. just doin up a motor right now.

2000 Zrx1100 Turbo-220bhp/145lbs torque
1978 KZ 1000 project-in progress

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21 Sep 2009 20:12 #323118 by OneShoe50
Replied by OneShoe50 on topic kZ 1000 sprocket cover mod
That is SWEET! How much time you got in it?

77 KZ1000A1 - Under going a psuedo ELR overhaul
79 KE175 (gone)
81 KZ550A2 (gone)
81 KZ750E (gone)

Sure it looks OK now, but wait until I really make it pretty, with some chrome and paint and some new tires and grips and the wiring. Don't forget the gearing, and the LED's and, and, and....

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22 Sep 2009 05:47 #323181 by chance
Replied by chance on topic kZ 1000 sprocket cover mod
Very nice work.I like it .Should be a great addition...If someone Duped it that would be a complment to you ..

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22 Sep 2009 11:17 #323241 by racer54
Replied by racer54 on topic kZ 1000 sprocket cover mod
I've seen that cover with holes drilled in it, I've seen it with drilled indentations that looked different and some that were scribed and/or etched with different designs but I like your idea much better. That should look cool once you get it finished. Doing anything to your other covers as a scheme or just that one cover?

1980 LTD (changed over the years), 1979 LTD (being rebuilt), 1977 KZ turbo and various KZ's in various states of build. KLX110

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